MODEL G1030 DUST COLLECTOR OWNER'S MANUAL
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4HIS MANUAL PROVIDES CRITICAL SAFETY INSTRUCTIONS ON THE PROPER SETUP OPERATION MAINTENANCE AND SERVICE OF THIS MACHINEEQUIPMENT &AILURE TO READ UNDERSTAND AND FOLLOW THE INSTRUCTIONS GIVEN IN THIS MANUAL MAY RESULT IN SERIOUS PERSONAL INJURY INCLUDING AMPUTATION ELECTROCUTION OR DEATH 4HE OWNER OF THIS MACHINEEQUIPMENT IS SOLELY RESPONSIBLE FOR ITS SAFE USE 4HIS RESPONSIBILITY INCLUDES BUT IS NOT LIMITED TO PROPER INSTALLATION IN A SAFE ENVIRONMENT PERSONNEL TRAINING AND USAGE AUTHORIZATION PROPER INSPECTION AND MAINTENANCE MANUAL AVAILABILITY AND COMPREHENSION APPLICATION OF SAFETY DEVICES BLADECUTTER INTEG RITY AND THE USAGE OF PERSONAL PROTECTIVE EQUIPMENT 4HE MANUFACTURER WILL NOT BE HELD LIABLE FOR INJURY OR PROPERTY DAMAGE FROM NEGLIGENCE IMPROPER TRAINING MACHINE MODIFICATIONS OR MISUSE
3OME DUST CREATED BY POWER SANDING SAWING GRINDING DRILLING AND OTHER CONSTRUCTION ACTIVITIES CONTAINS CHEMICALS KNOWN TO THE 3TATE OF #ALIFORNIA TO CAUSE CANCER BIRTH DEFECTS OR OTHER REPRODUCTIVE HARM 3OME EXAMPLES OF THESE CHEMICALS ARE s ,EAD FROM LEAD BASED PAINTS s #RYSTALLINE SILICA FROM BRICKS CEMENT AND OTHER MASONRY PRODUCTS s !RSENIC AND CHROMIUM FROM CHEMICALLY TREATED LUMBER 9OUR RISK FROM THESE EXPOSURES VARIES DEPENDING ON HOW OFTEN YOU DO THIS TYPE OF WORK 4O REDUCE YOUR EXPOSURE TO THESE CHEMICALS 7ORK IN A WELL VENTILATED AREA AND WORK WITH APPROVED SAFETY EQUIP MENT SUCH AS THOSE DUST MASKS THAT ARE SPECIALLY DESIGNED TO FILTER OUT MICROSCOPIC PARTICLES
Table of Contents INTRODUCTION ............................................................................................................................... 2 BVcjVa6XXjgVXn######################################################################################################################## ' 8dciVXi>c[d################################################################################################################################ ' BVX]^cZ9ZhXg^ei^dc################################################################################################################### ' BVX]^cZ9ViVH]ZZi################################################################################################################### ( SECTION 1: SAFETY ....................................................................................................................... 5 HV[Zin>chigjXi^dch[dgBVX]^cZgn############################################################################################### * 6YY^i^dcVaHV[Zin[dg9jhi8daaZXidgh######################################################################################### , SECTION 2: CIRCUIT REQUIREMENTS ........................................................................................ 8 ''%KH^c\aZ"E]VhZDeZgVi^dc#################################################################################################### SECTION 3: SETUP ......................................................................................................................... 9 CZZYZY[dgHZije####################################################################################################################### . JceVX`^c\################################################################################################################################## . >ckZcidgn################################################################################################################################### &% H^iZ8dch^YZgVi^dch################################################################################################################## &% 6hhZbWan################################################################################################################################## && IZhiGjc################################################################################################################################### &( SECTION 4: DESIGNING THE SYSTEM ....................................................................................... 14
INTRODUCTION Manual Accuracy
Contact Info
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Machine Description BVcj[VXijgZ9ViZ d[NdjgBVX]^cZ
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Machine Data Sheet
MACHINE DATA SHEET Customer Service #: (570) 546-9663 · To Order Call: (800) 523-4777 · Fax #: (800) 438-5901
MODEL G1030 3 HP DUST COLLECTOR EgdYjXi9^bZch^dch/ Weight.............................................................................................................................................................. 156 lbs. Length/Width/Height................................................................................................................. 49-1/2 x 21-1/2 x 78 in. Foot Print (Length/Width)................................................................................................................. 49-1/2 x 21-1/2 in. H]^ee^c\9^bZch^dch/ Type............................................................................................................................................................. Cardboard Content............................................................................................................................................................ Machine Weight.............................................................................................................................................................. 165 lbs. Length/Width/Height............................................................................................................................. 51 x 22 x 23 in. :aZXig^XVa/ Switch............................................................................................................................................ On/Off Push Button Switch Voltage...................................................................................................................................................... 220V Cord Length............................................................................................................................................................ 6 ft. Cord Gauge....................................................................................................................................................14 gauge Minimum Circuit Size........................................................................................................................................ 30 amp Plug Included............................................................................................................................................................ No Bdidgh/ BV^c Type.................................................................................................................. TEFC Capacitor Start Induction Horsepower.................................................................................................................................................3 HP Voltage........................................................................................................................................................220V Prewired......................................................................................................................................................220V Phase........................................................................................................................................................ Single Amps.............................................................................................................................................................18A Speed.................................................................................................................................................3450 RPM Cycle..........................................................................................................................................................60 Hz Number Of Speeds........................................................................................................................................... 1 Power Transfer ................................................................................................................................ Direct Drive Bearings.....................................................................................................Sealed and Permanently Lubricated BV^cHeZX^[^XVi^dch/ DeZgVi^dc Air Suction Cap.................................................................................................................................. 2300 CFM Maximum Static Pressure....................................................................................................................... 16.7 in. Main Inlet Size..............................................................................................................................................6 in. Manifold Included..........................................................................................................................................Yes Manifold Inlets................................................................................................................................................... 3 Manifold Inlet Size........................................................................................................................................ 4 in. Machine Collection Cap.................................................................................................................................... 3 Maximum Material Collection Cap......................................................................................................11.4 cu. ft. Upper Bag Filtration.............................................................................................................................30 micron Lower Bag Filtration.............................................................................................................................30 micron
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7V\>c[dgbVi^dc No Of Upper Bags.............................................................................................................................................2 Upper Bag Cap.....................................................................................................................................5.7 cu. ft. Lower Bag Cap.....................................................................................................................................5.7 cu. ft. No Of Lower Bags.............................................................................................................................................2 Upper Bags Total Area.......................................................................................................................11.4 cu. ft. Lower Bags Total Area.......................................................................................................................11.4 cu. ft. Upper Bag Diameter...................................................................................................................................19 in. Upper Bag Length...................................................................................................................................... 33 in. Lower Bag Diameter...................................................................................................................................19 in. Lower Bag Length...................................................................................................................................... 33 in. >beZaaVg>c[dgbVi^dc Impeller Type...................................................................................................................................... Radial Fin Impeller Size...............................................................................................................................................12 in. Impeller Blade Thickness...........................................................................................................................1/8 in. 8dchigjXi^dc Upper Bag Material................................................................................................................................... Fabric Lower Bag Material................................................................................................................................... Fabric Base Construction..................................................................................... Fabricated Sheet Metal with Casters Frame Construction....................................................................................................................... Formed Steel Caster Construction............................................................................................................ High Density Plastic Impeller Construction............................................................................................ Balanced Steel, Riveted Fins Paint........................................................................................................................................... Powder Coated Di]Zg Height With Bags Inflated...........................................................................................................................78 in. Di]ZgHeZX^[^XVi^dch/ ISO Factory ................................................................................................................................................... ISO 9001 Country Of Origin ..............................................................................................................................................Taiwan Warranty ............................................................................................................................................................ 1 Year Serial Number Location ...................................................................... Machine Label Above Magnetic On/Off Switch Awards ..................................................................................................................... Wood Magazine Top Value 1997 Assembly Time .................................................................................................................................................. 1 hour ;ZVijgZh/ Fully Mobile Powder Coated Paint Includes Steel Base with Casters
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SECTION 1: SAFETY
For Your Own Safety, Read Instruction Manual Before Operating this Machine The purpose of safety symbols is to attract your attention to possible hazardous conditions. This manual uses a series of symbols and signal words intended to convey the level of importance of the safety messages. The progression of symbols is described below. Remember that safety messages by themselves do not eliminate danger and are not a substitute for proper accident prevention measures. Indicates an imminently hazardous situation which, if not avoided, WILL result in death or serious injury. Indicates a potentially hazardous situation which, if not avoided, COULD result in death or serious injury. Indicates a potentially hazardous situation which, if not avoided, MAY result in minor or moderate injury. It may also be used to alert against unsafe practices. symbol is used to alert the user to useful information about NOTICE This proper operation of the machine. Safety Instructions for Machinery
Safety Instructions for Machinery 1.
READ ENTIRE MANUAL BEFORE STARTING. DeZgVi^c\ bVX]^cZ WZ[dgZ gZVY^c\ i]Z bVcjVa \gZVian ^cXgZVhZh i]Z g^h`d[^c_jgn#
4.
ALWAYS USE HEARING PROTECTION WHEN OPERATING MACHINERY. BVX]^cZgn cd^hZ XVc XVjhZ eZgbVcZci ]ZVg^c\adhh#
2.
ALWAYS USE ANSI APPROVED SAFETY GLASSES WHEN OPERATING MACHINERY. :kZgnYVn ZnZ\aVhhZh dcan ]VkZ ^beVXi gZh^hiVci aZchZh·i]Zn VgZ CDIhV[Zin\aVhhZh#
5.
WEAR PROPER APPAREL. 9D CDI lZVgaddhZXadi]^c\!\adkZh!cZX`i^Zh!g^c\h! dg _ZlZagn i]Vi XVc XViX] ^c bdk^c\ eVgih# LZVg egdiZXi^kZ ]V^g XdkZg^c\ id XdciV^c adc\]V^gVcYlZVgcdc"ha^e[ddilZVg#
3.
ALWAYS WEAR A NIOSH APPROVED RESPIRATOR WHEN OPERATING MACHINERY THAT PRODUCES DUST. BdhiineZhd[Yjhi lddY!bZiVa!ZiX# XVc XVjhZhZkZgZgZhe^gVidgn^aacZhhZh#
6.
NEVER OPERATE MACHINERY WHEN TIRED OR UNDER THE INFLUENCE OF DRUGS OR ALCOHOL. 7ZbZciVaanVaZgi ViVaai^bZhl]Zcgjcc^c\bVX]^cZgn#
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Safety Instructions for Machinery 7.
ONLY ALLOW TRAINED AND PROPERLY SUPERVISED PERSONNEL TO OPERATE MACHINERY. BV`Z hjgZ deZgVi^dc^chigjXi^dchVgZhV[ZVcYXaZVgan jcYZghiddY#
8.
KEEP CHILDREN/VISITORS AWAY. @ZZe Vaa X]^aYgZc VcY k^h^idgh VlVn [gdb bVX]^cZgn# L]Zc bVX]^cZ ^h cdi ^c jhZ! Y^hXdccZXi ^i [gdb edlZg! adX` ^i dji! dg Y^hVWaZ i]Z hl^iX] id bV`Z ^i Y^[[^Xjai [dg jcVji]dg^oZYeZdeaZidhiVgii]ZbVX]^cZ#
9.
UNATTENDED OPERATION. AZVk^c\ bVX]^cZ jcViiZcYZY l]^aZ ^ih gjcc^c\ \gZVian^cXgZVhZhi]Zg^h`d[VcVXX^YZcidg egdeZginYVbV\Z#IjgcbVX]^cZOFFVcY Vaadl Vaa bdk^c\ eVgih id XdbZ id V Xdb" eaZiZhideWZ[dgZlVa`^c\VlVn#
16. REMOVE CHUCK KEYS OR ADJUSTING TOOLS. BV`Z V ]VW^i d[ cZkZg aZVk^c\ X]jX``Znhdgdi]ZgVY_jhibZciiddah^c$dc i]ZbVX]^cZ·ZheZX^VaancZVghe^cYaZh 17. DAMAGED MACHINERY.8]ZX`[dgW^cY" ^c\ dg b^hVa^\cZY eVgih! Wgd`Zc eVgih! addhZ Wdaih! di]Zg XdcY^i^dch i]Vi bVn ^beV^gbVX]^cZdeZgVi^dc#6alVnhgZeV^gdg gZeaVXZYVbV\ZYeVgihWZ[dgZdeZgVi^dc# 18. DO NOT FORCE MACHINERY. Ldg` Vi i]ZheZZY[dgl]^X]i]ZbVX]^cZdgVXXZh" hdgnlVhYZh^\cZY# 19. SECURE WORKPIECE. JhZ XaVbeh dg V k^hZ id ]daY i]Z ldg`e^ZXZ l]Zc egVXi^" XVa# 6 hZXjgZY ldg`e^ZXZ egdiZXih ndjg ]VcYhVcY[gZZhWdi]]VcYhiddeZgViZi]Z bVX]^cZ#
10. DO NOT USE IN DANGEROUS ENVIRONMENTS. 9D CDI jhZ bVX]^c" Zgn ^c YVbe! lZi adXVi^dch! dg l]ZgZ Vcn [aVbbVWaZdgcdm^djh[jbZhbVnZm^hi#
20. DO NOT OVERREACH. BV^ciV^c hiVW^a^in VcY WVaVcXZ Vi Vaa i^bZh l]Zc deZgVi^c\ bVX]^cZ#
11. KEEP WORK AREA CLEAN AND WELL LIGHTED. 8ajiiZgVcYYVg`h]VYdlhbVn XVjhZVXX^YZcih#
21. MANY MACHINES CAN EJECT WORKPIECES TOWARD OPERATOR. @cdlVcYVkd^YXdcY^i^dchi]ViXVjhZi]Z ldg`e^ZXZid`^X`WVX`#
12. USE A GROUNDED POWER SUPPLY RATED FOR THE MACHINE AMPERAGE.
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22. STABLE MACHINE. BVX]^cZh i]Vi bdkZ Yjg^c\ deZgVi^dch \gZVian ^cXgZVhZ i]Z g^h` d[ ^c_jgn VcY adhh d[ Xdcigda# KZg^[n bVX]^cZh VgZ hiVWaZ$hZXjgZ VcY bdW^aZ WVhZh ^[jhZY VgZadX`ZYWZ[dgZhiVgi^c\# 23. CERTAIN DUST MAY BE HAZARDOUS id i]Z gZhe^gVidgn hnhiZbh d[ eZdeaZ VcY Vc^bVah!ZheZX^Vaan[^cZYjhi#7ZVlVgZd[ i]Z ineZ d[ Yjhi ndj VgZ ZmedhZY id VcY ValVnhlZVgVgZhe^gVidgYZh^\cZYid[^aiZg i]ViineZd[Yjhi# 24. EXPERIENCING DIFFICULTIES. >[ Vi Vcn i^bZ ndj VgZ ZmeZg^ZcX^c\ Y^[[^Xjai^Zh eZg[dgb^c\ i]Z ^ciZcYZY deZgVi^dc! hide jh^c\ i]Z bVX]^cZ 8dciVXi djg IZX]c^XVa Hjeedgi9ZeVgibZciVi *,% *)+".++(#
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Additional Safety for Dust Collectors 1. MACHINE USE. 9d cdi jhZ i]^h Yjhi Xda" aZXidg id e^X` je a^fj^Yh VcY bZiVa hXgVe ^cXajY^c\! Wji cdi a^b^iZY id! cV^ah VcY [^a" ^c\h# 6ahd! Yd cdi e^X` je bViZg^Va l]^X] XVccdi hV[Zan eVhh i]gdj\] i]Z ^beZaaZg hjX]Vhhda^YlddYhXgVeh#
6.
2. KEEPING FINGERS SAFE. 9d cdi eaVXZ ndjg ]VcYh dg iddah cZVg i]Z deZc ^caZi Yjg^c\ deZgVi^dc [dg Vcn gZVhdc ^cXajY^c\! Wjicdia^b^iZYid!jcXad\\^c\bViZg^VaVcY iZhi^c\ hjXi^dc# I]Z ^beZaaZg XdjaY XVjhZ hZg^djh YVbV\Z id WdYn eVgih ^[ idjX]ZY l]^aZhe^cc^c\# 3. SAFE SERVICING.9^hXdccZXiedlZgVcY Vaadl ^beZaaZg id XdbeaZiZan hide WZ[dgZ hZgk^X^c\ dg ldg`^c\ dc i]Z Yjhi XdaaZXidg YjXi^c\hnhiZb# 4. SUSPENDED DUST PARTICLES AND IGNITION SOURCES# 9d cdi deZgViZ i]Z Yjhi XdaaZXidg ^c VgZVh l]ZgZ Zmeadh^dc g^h`hldjaYWZ]^\]^[YjhilZgZY^heZghZY ^cidi]ZVgZV#6gZVhd[]^\]g^h`^cXajYZ!Wji VgZcdia^b^iZYid!VgZVhcZVge^adia^\]ihdg deZc[aVbZh# 5. EMPTYING DUST. L]Zc Zbein^c\ Yjhi [gdb i]Z XdaaZXi^dc WV\h dg Ygjb! lZVg V gZhe^gVidg VcY hV[Zin \aVhhZh# :bein Yjhi ^cidVcVeegdkZYXdciV^cZgVcYY^hedhZd[ egdeZgan#
Like all machines there is danger associated with this machine. Accidents are frequently caused by lack of familiarity or failure to pay attention. Use this machine with respect and caution to lessen the possibility of operator injury. If normal safety precautions are overlooked or ignored, serious personal injury may occur. BdYZa<&%(% B[\#($%.
AVOIDING FIRES. 9d cdi Vaadl hiZZa id hig^`ZV\V^chi^beZaaZg·i]^hbVnegdYjXZV heVg`#HeVg`hXVchbdaYZg^clddYYjhi[dg Vadc\i^bZWZ[dgZ[^gZdg[aVbZ^hYZiZXiZY# >[ bZiVa XdciVXih bZiVa Yjg^c\ deZgVi^dc! ^bbZY^ViZan ijgc d[[ i]Z Yjhi XdaaZXidg! jceaj\ i]Z edlZg XdgY [gdb i]Z djiaZi dg [a^e i]Z Y^hXdccZXi hl^iX] VcY lV^i [dg Vaa bdk^c\ eVgih id hide# GZbdkZ XdaaZXi^dc WV\hVcYZbeini]ZYjhi^cidVcVeegdkZY V^g i^\]i bZiVa XdciV^cZg ^c XVhZ d[ heVg`# GZbZYn i]Z bZiVa id bZiVa XdciVXi egdW" aZbWZ[dgZgZhjb^c\deZgVi^dc#
7. OPERATIONAL QUESTIONS. >[ Vi Vcn i^bZ ndj VgZ ZmeZg^ZcX^c\ Y^[[^Xjai^Zh eZg[dgb^c\ i]Z ^ciZcYZY deZgVi^dc! hide jh^c\i]ZbVX]^cZI]ZcXdciVXidjgIZX] Hjeedgi dg Vh` V fjVa^[^ZY ZmeZgi ]dl i]Z deZgVi^dch]djaYWZeZg[dgbZY# 8. DUST HAZARD. 7Z VlVgZ i]Vi XZgiV^c lddYh bVn XVjhZ Vc VaaZg\^X gZVXi^dc ^c eZdeaZ VcY Vc^bVah! ZheZX^Vaan l]Zc ZmedhZYid[^cZYjhi#BV`ZhjgZndj`cdl l]ViineZd[lddYYjhindjl^aaWZZmedhZY id^cXVhZi]ZgZ^hVedhh^W^a^ind[VcVaaZg" \^X gZVXi^dc# 6alVnh lZVg Vc VeegdkZY gZhe^gVidgYjg^c\VcY[dgVh]dgii^bZV[iZg bVX]^cZdeZgVi^dc 9.
CLEANING AIR.9dcdiXdc[jhZi]^hYjhi XdaaZXidgl^i]VcV^gXaZVcZg#I]^hYjhiXda" aZXidg^hdcanYZh^\cZYidXdaaZXiYjhi[gdb VbVX]^cZ!cdiXaZVcYjhihjheZcYZY^ci]Z V^g#
No list of safety guidelines can be complete. Every shop environment is different. Always consider safety first, as it applies to your individual working conditions. Use this and other machinery with caution and respect. Failure to do so could result in serious personal injury, damage to equipment, or poor work results. ","
SECTION 2: CIRCUIT REQUIREMENTS 220V Single-Phase Operation
Power Connection Device I]ZineZd[eaj\gZfj^gZYidXdccZXindjgbVX]^cZ idedlZgYZeZcYhdci]ZineZd[hZgk^XZndjXjg" gZcian ]VkZ dg eaVc id ^chiVaa# LZ gZXdbbZcY jh^c\i]Zeaj\h]dlc^cFigure 1#
Serious personal injury could occur if you connect the machine to power before completing the setup process. DO NOT connect the machine to the power until instructed later in this manual.
Electrocution or fire could result if machine is not grounded and installed in compliance with electrical codes. Compliance MUST be verified by a qualified electrician!
Full Load Amperage Draw I]^h bVX]^cZ YgVlh i]Z [daadl^c\ Vbeh jcYZg bVm^bjbadVY/
Figure 1. A+"(%eaj\VcYgZXZeiVXaZ#
Extension Cords Jh^c\ZmiZch^dcXdgYhbVngZYjXZi]Za^[Zd[i]Z bdidg# >chiZVY! eaVXZ i]Z bVX]^cZ cZVg V edlZg hdjgXZ#>[ndjbjhijhZVcZmiZch^dcXdgY/
JhZ Vi aZVhi V &' \Vj\Z XdgY i]Vi YdZh cdi ZmXZZY*%[ZZi^caZc\i]
I]ZZmiZch^dcXdgYbjhiVahd]VkZV\gdjcY l^gZVcYeaj\e^c#
6fjVa^[^ZYZaZXig^X^VcBJHIh^oZXdgYhdkZg *%[ZZiadc\idegZkZcibdidgYVbV\Z#
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Power Supply Circuit Requirements I]ZedlZghjeeanX^gXj^i[dgndjgbVX]^cZBJHI WZ \gdjcYZY VcY gViZY [dg i]Z VbeZgV\Z \^kZc WZadl#CZkZggZeaVXZVX^gXj^iWgZV`ZgdcVcZm^hi" ^c\ X^gXj^i l^i] dcZ d[ ]^\]Zg VbeZgV\Z l^i]dji Xdchjai^c\VfjVa^ÃZYZaZXig^X^VcidZchjgZXdbea^" VcXZl^i]l^g^c\XdYZh#If you are unsure about the wiring codes in your area or you plan to connect your machine to a shared circuit, consult a qualified electrician. B^c^bjb8^gXj^iH^oZ#############################(%6beh
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SECTION 3: SETUP Needed for Setup This machine presents serious injury hazards to untrained users. Read through this entire manual to become familiar with the controls and operations before starting the machine!
Wear safety glasses during the entire setup process!
This machine and its components are very heavy. Get lifting help or use power lifting equipment such as a forklift to move heavy items.
I]Z [daadl^c\ VgZ cZZYZY id XdbeaZiZ i]Z hZije egdXZhh!WjiVgZcdi^cXajYZYl^i]ndjgbVX]^cZ/ Description Qty HV[Zin
Unpacking Ndjg bVX]^cZ lVh XVgZ[jaan eVX`V\ZY [dg hV[Z igVchedgiVi^dc# GZbdkZ i]Z eVX`V\^c\ bViZg^Vah [gdb VgdjcY ndjg bVX]^cZ VcY ^cheZXi ^i# >[ ndj Y^hXdkZgi]ZbVX]^cZ^hYVbV\ZY!please immediately call Customer Service at (570) 546-9663 for advice. HVkZi]ZXdciV^cZghVcYVaaeVX`^c\bViZg^Vah[dg edhh^WaZ ^cheZXi^dc Wn i]Z XVgg^Zg dg ^ih V\Zci# Otherwise, filing a freight claim can be difficult. L]ZcndjVgZXdbeaZiZanhVi^h[^ZYl^i]i]ZXdcY^" i^dcd[ndjgh]^ebZci!^ckZcidgni]ZXdciZcih#
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Inventory I]Z[daadl^c\^hVYZhXg^ei^dcd[i]ZbV^cXdbed" cZcihh]^eeZYl^i]ndjgbVX]^cZ#AVni]ZXdbed" cZcihdjiid^ckZcidgni]Zb# Note: If you can't find an item on this list, check the mounting location on the machine or examine the packaging materials carefully. Occasionally we pre-install certain components for shipping purposes. Inventory: Qty 8daaZXidg7dYn6hhZbWan########################### & 7VhZ########################################################### & 8daaZXidgh################################################### ' ("LVn>caZi################################################# & 8daaZXi^dc$;^aiZg7V\h################################# ) AdlZgHjeedgi7gVX`Zih############################# ' 8VhiZgh####################################################### ) GjWWZg
Site Considerations Floor Load GZ[Zgidi]ZMachine Data Sheet[dgi]ZlZ^\]i VcY [ddieg^ci heZX^[^XVi^dch d[ ndjg bVX]^cZ# HdbZ gZh^YZci^Va [addgh bVn gZfj^gZ VYY^i^dcVa gZ^c[dgXZbZci id hjeedgi Wdi] i]Z bVX]^cZ VcY deZgVidg#
Placement Location 8dch^YZg Zm^hi^c\ VcY Vci^X^eViZY cZZYh! h^oZ d[ bViZg^Va id WZ egdXZhhZY i]gdj\] ZVX] bVX]^cZ! VcY heVXZ [dg Vjm^a^Vgn hiVcYh! ldg` iVWaZh dg di]ZgbVX]^cZgnl]ZcZhiVWa^h]^c\VadXVi^dc[dg ndjgcZlbVX]^cZ#HZZFigure 2[dgi]Zb^c^bjb ldg`^c\XaZVgVcXZh#
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Children and visitors may be seriously injured if unsupervised around this machine. Lock entrances to the shop or disable start switch or power connection to prevent unsupervised use.
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Assembly To assemble your machine:
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Note:The inside of the collectors are funnel shaped and force the air around in a cyclone motion. Make sure that the inside taper (funnel) is facing downward and that the collector inlet flange faces toward the collector body.
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Note: The collector attaches to each support bracket. The inside of the collector is funnel shaped and directs the air around in a cyclone motion. Make sure that the inside taper (funnel) is faced downward and the collector inlet faces toward the collector body. 8aVbe JeeZgHjeedgi7gVX`Zi
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Test Run
Note: DO NOT force the clamp, if it is too tight, choose the next notch over, then clamp in place. 10. GZbdkZi]ZegZ"^chiVaaZYhXgZl[gdbi]Z^caZi XdkZg! VcY hZXjgZ i]Z VYVeiZg id i]Z XdkZg [aVc\Z l^i] i]Z hXgZl Vh h]dlc ^c Figure 11 #
Do NOT put hands or small objects near inlet openings during operation. Objects sucked into the inlet will hit the impeller blade. Failure to heed this warning could result in property damage or personal injury. DcXZ i]Z VhhZbWan ^h XdbeaZiZ! iZhi gjc ndjg bVX]^cZidbV`ZhjgZ^igjchegdeZgan# >[! Yjg^c\ i]Z iZhi gjc! ndj XVccdi ZVh^an adXViZ i]ZhdjgXZd[VcjcjhjVacd^hZdgk^WgVi^dc!hide jh^c\ i]Z bVX]^cZ ^bbZY^ViZan! i]Zc gZk^Zl i]Z TroubleshootingdcPage 26#
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SECTION 4: DESIGNING THE SYSTEM General Always guard against static electrical build up by grounding all dust collection lines. I]Z BdYZa <&%(% XVc WZ deZgViZY Vh Z^i]Zg V hiVi^dcVgndgVbdW^aZjc^i#I]ZgZVgZVYkVciV\Zh VcY Y^hVYkVciV\Zh id Wdi] hZi"jeh# I]Z VYkVc" iV\Zd[i]ZbdW^aZhnhiZb^hZa^b^cVi^c\i]ZXdhi d[bVcnYjXihVcY[^ii^c\h#Dci]Zdi]Zg]VcY!i]Z hiVi^dcVgn hnhiZb ^h bdgZ kZghVi^aZ VcY XdckZ" c^Zci# >[jh^c\i]ZBdYZa<&%(%VhVXZcigVaYjhiXdaaZX" idghnhiZb!ejii]ZYjhiXdaaZXidg^cVcdjid[i]Z lVnadXVi^dchjX]VhVXdgcZgdghZeVgViZgddb# I]Z Yjhi XdaaZXidg ^h XVeVWaZ d[ XdaaZXi^c\ Yjhi [gdbjeidildbVX]^cZhgjcc^c\h^bjaiVcZdjhan#
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Here are some frequently asked questions when determining branch line sizes: How do I figure which size of branch line to use if the machine has two dust ports? H^beanVYYi]ZidiVa8;B\^kZc[dgZVX]h^oZ[gdb Figure 18VcYgZ[Zgidi]Vi8;BcjbWZgidFigure 23#I]Zc!hea^ii]ZWgVcX]a^cZ_jhiWZ[dgZi]ZYjhi edgihl^i]bViX]^c\YjXih^oZh#
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Determining Branch Line Duct Size I]Z\ZcZgVagjaZd[i]jbW[dgVWgVcX]a^cZYjXi^h i]Vii]ZkZadX^ind[i]ZV^g[adlbjhicdi[VaaWZadl )%%%;EB# ;dg hbVaa$bZY^jb h^oZY h]deh! jh^c\ i]Z Yjhi edgih^oZ[gdbi]ZbVX]^cZVhi]ZWgVcX]a^cZYjXi h^oZl^aaVX]^ZkZi]ZXdggZXikZadX^in^cbdhiVeea^" XVi^dch#=dlZkZg!^[i]ZYjhiedgidci]ZbVX]^cZ ^h hbVaaZg i]Vc )! bV`Z i]Z WgVcX] a^cZ ) VcY cZX`i]Za^cZYdlcg^\]iWZ[dgZi]ZYjhiedgi# Note: Systems with powerful dust collectors work better if multiple blast gates are left open. This also allows you to run two machines at once. Experiment with different combinations of blast gates open/closed to find the best results for your system. Lg^iZ ndjg YZiZgb^cZY WgVcX] a^cZ h^oZh dc ndjg YgVl^c\!Vhh]dlc^cFigure 22#
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System Grounding H^cXZ eaVhi^X ]dhZ ^h VWjcYVci! gZaVi^kZan ^cZm" eZch^kZ! ZVh^an VhhZbWaZY VcY V^g i^\]i! ^i ^h V kZgn edejaVg bViZg^Va [dg XdckZn^c\ Yjhi [gdb lddYldg`^c\bVX]^cZhidi]ZYjhiXdaaZXidg#LZ gZXdbbZcY jh^c\ [aZm^WaZ ]dhZ [aZm"]dhZ id XdccZXi i]Z lddYldg`^c\ bVX]^cZ id i]Z Yjhi XdaaZXidg# =dlZkZg! eaVhi^X [aZm"]dhZ VcY eaVhi^X YjXi VgZ Vc ^chjaVidg! VcY Yjhi eVgi^XaZh bdk^c\ V\V^chii]ZlVaahd[i]ZeaVhi^XYjXiXgZViZVhiVi^X ZaZXig^XVa Wj^aY je# I]^h X]Vg\Z l^aa Wj^aY jci^a ^i Y^hX]Vg\Zh id V \gdjcY# >[ V \gdjcY^c\ bZY^jb ^h cdi VkV^aVWaZ id egZkZci hiVi^X ZaZXig^XVa Wj^aY je! i]Z ZaZXig^XVa X]Vg\Z l^aa VgX id i]Z cZVgZhi \gdjcYZY hdjgXZ# I]^h ZaZXig^XVa Y^hX]Vg\Z bVn XVjhZ Vc Zmeadh^dc VcY hjWhZfjZci [^gZ ^ch^YZ i]ZhnhiZb# IdegdiZXiV\V^chihiVi^XZaZXig^XVaWj^aYje^ch^YZ Vcdc"XdcYjXi^c\YjXi!VWVgZXdeeZgl^gZh]djaY WZ eaVXZY ^ch^YZ i]Z YjXi Vadc\ ^ih aZc\i] VcY \gdjcYZY id i]Z Yjhi XdaaZXidg# Ndj bjhi Vahd Xdc[^gb i]Vi i]Z Yjhi XdaaZXidg ^h Xdci^cjdjhan \gdjcYZYi]gdj\]i]ZZaZXig^XVaX^gXj^iidi]ZZaZX" ig^XhZgk^XZeVcZa# >[ndjXdccZXii]ZYjhiXdaaZXidgidbdgZi]VcdcZ bVX]^cZ Wn lVn d[ V cdc"XdcYjXi^c\ WgVcX]^c\ YjXihnhiZbVcYWaVhi\ViZh!i]ZhnhiZbbjhihi^aa WZ \gdjcYZY Vh bZci^dcZY VWdkZ# LZ gZXdb" bZcY^chZgi^c\VXdci^cjdjhWVgZXdeeZg\gdjcY l^gZ^ch^YZi]ZZci^gZYjXihnhiZbVcYViiVX]^c\ i]Zl^gZidZVX]\gdjcYZYlddYldg`^c\bVX]^cZ VcYYjhiXdaaZXidg#
Always guard against static electrical build up by grounding all dust collection lines.
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SECTION 5: OPERATIONS To reduce the risk of serious injury when using this machine, read and understand this entire manual before beginning any operations.
Damage to your eyes and lungs could result from using this machine without proper protective gear. Always wear safety glasses and a respirator when operating this machine.
Loose hair, clothing, or jewelry could get caught in machinery and cause serious personal injury. Keep these items away from moving parts at all times to reduce this risk.
Do NOT put hands or small objects near inlet openings during operation. Objects sucked into the inlet will meet with the impeller blade. Failure to heed this warning could result in property damage or personal injury.
General DeZgVi^c\ ndjg BdYZa <&%(% ^h h^beaZ VcY higV^\]i[dglVgY# 7aVhi \ViZh XVc WZ jhZY Vi i]Z hiVgi d[ ZVX] WgVcX] a^cZ id Xdcigda i]Z V^g [adl [gdbi]ZlddYldg`^c\bVX]^cZidi]ZYjhiXdaaZX" idg#>[VbVX]^cZ^hcdiWZ^c\jhZY!`ZZei]ZWaVhi \ViZXadhZYidbV^ciV^c]^\]ZgaZkZahd[Z[[^X^ZcXn i]gdj\]djii]ZhnhiZb#
NOTICE If you have never used this type of machine or equipment before, WE STRONGLY RECOMMEND that you read books, trade magazines, or get formal training before beginning any projects. Regardless of the content in this section, Grizzly Industrial will not be held liable for accidents caused by lack of training.
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SECTION 6: ACCESSORIES T20514—Small Half-Mask Respirator T20515—Medium Half-Mask Respirator T20516—Large Half-Mask Respirator T20511—Pre-Filter P100 T20539—Cartridge Filter 2PK P100 T20541—Cartridge Filter 2PK P100 & O Vapor LddYVcY di]ZgineZhd[YjhiXVcXVjhZhZkZgZ gZhe^gVidgnYVbV\Z#>[ndjldg`VgdjcYYjhiZkZgn" YVn! V ]Va["bVh` gZhe^gVidg XVc \gZVian gZYjXZ ndjgg^h`#8dbeVi^WaZl^i]hV[Zin\aVhhZh
H5783—1 Micron Canister H6899—Plastic Lower Bag Je\gVYZ ndjg <&%(% l^i] V [^aiZg XVc^hiZg VcY eaVhi^XadlZgWV\#>cXgZVhZhi]Z[^aiZg^c\XVeVW^a^" i^Zh[gdb(%b^Xgdcid&b^XgdceVgi^XaZh#
Figure 29. =Va["bVh`gZhe^gVidgl^i]Y^hedhVWaZ XVgig^Y\Z[^aiZgh#
Figure 31. 8Vc^hiZgVcYeaVhi^XWV\h#
H5293—4" Metal Duct Starter Kit H5295—5" Metal Duct Starter Kit H5297—6" Metal Duct Starter Kit HVkZdkZg'%l^i]i]^h\gZVihiVgiZg`^i#>cXajYZh/ ' bVX]^cZ VYVeiZgh! &% e^eZ XaVbeh! ( * higV^\]i e^eZh! & WgVcX]! ( e^eZ ]Vc\Zgh! & ZcYXVe! ( VY_jhiVWaZc^eeaZh! & .%ßZaWdl!VcY & +%ßZaWdl#
G6163—4" Clamp G7343—5" Clamp G7361—6" Clamp H5228—7" Clamp H5238—8" Clamp H5253—9" Clamp I]ZhZ XaVbeh [ZVijgZ aZkZg aViX]Zh VcY [dVb hZVah! VcY hZXjgZ VgdjcY i]Z gdaaZY ZcYh d[ [^i" i^c\hVcYe^eZ#
Figure 32. 9jhiXdaaZXi^dce^eZXaVbeh# Figure 30. BZiVa9jXiHiVgiZg@^i# BdYZa<&%(% B[\#($%.
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G0572—Bench Top Dual Fan Dust Filter I]^h =Vc\^c\ 6^g ;^aiZg ]Vh V XdckZc^Zci gZbdiZ Xdcigda VcY [ZVijgZh V i]gZZ heZZY bdidg! Vjid" bVi^Xh]jid[[i^bZgVcY&b^Xgdc^ccZg[^aiZgVcY* b^Xgdc djiZg [^aiZg# 6^g [adl ^h **+! ,%' VcY &%)) 8;B#DkZgVaah^oZ^h'+¹Am&."&$'¹Lm&*¹=#
G4996—Bottom Bag For G1030 G1027—Top Bag For G1030 GZeaVXZbZciWV\h[dg<&%(%#
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Figure 33.<%*,'9jhi;^aiZg# H7215—4" x 5' Rigid Metal Flex Hose H7216—5" x 5' Rigid Metal Flex Hose H7217—6" x 5' Rigid Metal Flex Hose H7218—7" x 5' Rigid Metal Flex Hose H7219—8" x 5' Rigid Metal Flex Hose I]^h [aZm ]dhZ egdk^YZh _jhi Zcdj\] [aZm^W^a^in id bV`Z Y^[[^Xjai XdccZXi^dch l]^aZ hi^aa `ZZe^c\ i]Z ^ch^YZ lVaa Vh hbddi] Vh edhh^WaZ id b^c^b^oZ hiVi^XegZhhjgZadhh#
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SECTION 7: MAINTENANCE Always disconnect power to the machine before performing maintenance. Failure to do this may result in serious personal injury.
Schedule ;dg dei^bjb eZg[dgbVcXZ [gdb ndjg bVX]^cZ! [daadli]^hbV^ciZcVcXZhX]ZYjaZVcYgZ[ZgidVcn heZX^[^X^chigjXi^dch\^kZc^ci]^hhZXi^dc# Daily Check: AddhZbdjci^c\Wdaih# Ldgchl^iX]# LdgcdgYVbV\ZYl^gZh# 6abdhi[jaaXdaaZXi^dcWV\# 6cndi]ZgjchV[ZXdcY^i^dc#
Lubrication H^cXZVaaWZVg^c\hVgZh]^ZaYZYVcYeZgbVcZcian ajWg^XViZY! h^bean aZVkZ i]Zb VadcZ jci^a i]Zn cZZYidWZgZeaVXZY#9dcdiajWg^XViZi]Zb#
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Always wear a respirator when emptying the dust collection bags on the dust collector. Sawdust may cause allergic reactions or respiratory problems.
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Parts List REF PART #
DESCRIPTION
REF PART #
DESCRIPTION
1 2 3V2 4 5 6 7 8 9 10V2 11 13 14 15 16 16-1 16-2 16-3 16-4 16-5
CASTER FLANGE BOLT 5/16"-18 X 1/2" BASE PLATE V2.01.09 PHLP HD SCREW 10-24 X 3/8" INLET COVER CAP SCREW M6-1 X 20 (LH) HEX BOLT 5/16"-18 X 1/2" SPECIAL WASHER TURBO FAN COLLECTOR BODY V2.01.09 FLAT WASHER 5/16" FLANGE BOLT 5/16"-18 X 1/2" HEX BOLT 5/16"-18 X 1" SWITCH MOTOR 3HP 220V 1PH MOTOR FAN COVER MOTOR FAN CAPACITOR COVER CAPACITOR 500M 125V 1-3/4 X 3-3/8 JUNCTION BOX
17 18 19 20 21 22 23 24 25 26 27 28 29 29A 30 31 32 33 34
HEX NUT 5/16"-18 OUTLET LEFT COLLECTOR DUST COLL BAG, LOWER COLLECTOR SUPPORT RIGHT COLLECTOR PACKING UPPER BAG SUPPORT DUST COLL BAG, UPPER GASKET INLET KEY 7 X 7 X 29 POWER CORD, 220V, LONG INLET CAP WRENCH 10 X 12 HEX WRENCH 5MM 68" BAND CLAMP PHLP HD SCREW 10-24 X 3/8" POWER CORD, 220V, SHORT
P1028001 PFB01 P1030Z2003 PS06 P1030005 PSB121M PB09 P1028009 P1029010 P1030Z2010 PW07 PFB01 PB03 PSW04 P1030016 P1030016-1 P1030016-2 P1030016-3 P1030016-4 P1030016-5
PN02 P1030018 P1030019 G4996 P1028023 P1030022 P1028028 P1028026 G1027 P1028025 P1030027 PK28M PWRCRD220L P1029029A PWR1012 PAW05M G3707 PS06 PWRCRD220S
Labels Breakdown & List REF 101 102 103 104 105
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PART # PLABEL-14 PLABEL-12A PLABEL-57 PLABEL-59 P1030105
DESCRIPTION ELECRICITY LABEL READ MANUAL LABEL RESPIRATOR GLASSES LABEL NO HANDS NEAR INLET LABEL MACHINE ID LABEL
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WARRANTY CARD CVbZTTTTTTTTTTTTTTTTTTTTTTTTTTTTTTTTTTTTTTTTTTTTTTTTTTTTTTTTTTTTTTTTTTTTTTTTTTTTT HigZZiTTTTTTTTTTTTTTTTTTTTTTTTTTTTTTTTTTTTTTTTTTTTTTTTTTTTTTTTTTTTTTTTTTTTTTTTTTTTT 8^in TTTTTTTTTTTTTTTTTTTTTTT HiViZTTTTTTTTTTTTTTTTTTTTTTTTT O^e TTTTTTTTTTTTTTTTTTTTT E]dcZTTTTTTTTTTTTTTTTTTTT :bV^a TTTTTTTTTTTTTTTTTTTTTTTT >ckd^XZTTTTTTTTTTTTTTTTT BdYZaTTTTTTTTTTTTTTTTTTTT DgYZgTTTTTTTTTTTTTTTTTTTTTTT HZg^VaTTTTTTTTTTTTTTTTTT The following information is given on a voluntary basis. It will be used for marketing purposes to help us develop better products and services. Of course, all information is strictly confidential.
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