2012 Snowmobile Illustrated Parts Manual ®
Bearcat Z1™ XT GS
Model Number S2012BCNWGUSO Model Number S2012BCNWGOSO - International
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TABLE OF CONTENTS 2012 Bearcat Z1 XT GS (Model No. S2012BCNWGUSO)
(Model No. S2012BCNWGOSO - International)
SKI AND SPINDLE ASSEMBLY (WGUSO) ............................................................................................................. 1 SKI AND SPINDLE ASSEMBLY (WGOSO) ............................................................................................................ 2 A-ARM ASSEMBLY ................................................................................................................................................. 3 FRONT SUSPENSION SHOCK ABSORBER ASSEMBLY ..................................................................................... 4 STEERING POST ASSEMBLY ............................................................................................................................... 5 TIE ROD ASSEMBLY .............................................................................................................................................. 6 STEERING SUPPORT ASSEMBLY ........................................................................................................................ 7 HANDLEBAR AND CONTROLS .............................................................................................................................. 8 HYDRAULIC BRAKE CONTROL ASSEMBLY ........................................................................................................ 9 DRIVE TRAIN SHAFT AND BRAKE ASSEMBLIES .............................................................................................. 10 GEARCASE ASSEMBLY ....................................................................................................................................... 11 SLIDE RAIL AND TRACK ASSEMBLY ................................................................................................................. 12 IDLER WHEEL ASSEMBLY .................................................................................................................................. 13 REAR SUSPENSION FRONT ARM ASSEMBLY .................................................................................................. 14 REAR SUSPENSION REAR ARM ASSEMBLY .................................................................................................... 15 ARTICULATING SKID FRAME ASSEMBLY ......................................................................................................... 16 CHASSIS ASSEMBLY ........................................................................................................................................... 17 HOOD, WINDSHIELD, AND FRONT BUMPER ASSEMBLY ................................................................................ 18 WINCH ASSEMBLY .............................................................................................................................................. 19 HEADLIGHT AND WIRING ASSEMBLIES ............................................................................................................ 20 CONSOLE ASSEMBLY ......................................................................................................................................... 21 SKID PLATE AND SIDE PANEL ASSEMBLY ....................................................................................................... 22 BELT GUARD ASSEMBLY .................................................................................................................................... 23 GAS TANK ASSEMBLY ........................................................................................................................................ 24 FUEL PUMP ASSEMBLY ...................................................................................................................................... 25 SEAT SUPPORT ASSEMBLY ............................................................................................................................... 26 FRONT SEAT ASSEMBLY .................................................................................................................................... 27 REAR BUMPER, RACK RAIL, SNOWFLAP, AND TAILLIGHT ASSEMBLY ........................................................ 28 STROBE AND WORK LIGHT ASSEMBLY ............................................................................................................ 29 COOLING ASSEMBLY .......................................................................................................................................... 30 ENGINE AND RELATED PARTS .......................................................................................................................... 31 EXHAUST ASSEMBLY .......................................................................................................................................... 32 BATTERY AND TRAY ASSEMBLY ....................................................................................................................... 33 AIR SILENCER ASSEMBLY .................................................................................................................................. 34 OIL SEPARATOR ASSEMBLY .............................................................................................................................. 35 OIL TANK ASSEMBLY .......................................................................................................................................... 36 DRIVE CLUTCH .................................................................................................................................................... 37 DRIVEN CLUTCH .................................................................................................................................................. 38 CYLINDER HEAD ASSEMBLY ............................................................................................................................. 39 CRANKCASE ASSEMBLY .................................................................................................................................... 40 MAGNETO COVER ............................................................................................................................................... 41 PISTON AND CRANKSHAFT ASSEMBLY ........................................................................................................... 42 STARTER CLUTCH ASSEMBLY .......................................................................................................................... 43 CRANK BALANCER ASSEMBLY .......................................................................................................................... 44 CAM CHAIN ASSEMBLY ...................................................................................................................................... 45 CAMSHAFT/VALVE ASSEMBLY .......................................................................................................................... 46 EXHAUST MANIFOLD GASKET/INTAKE FLANGE ASSEMBLY ......................................................................... 47 OIL PAN ASSEMBLY ............................................................................................................................................ 48 OIL PUMP ASSEMBLY ......................................................................................................................................... 49 OIL COOLER ASSEMBLY ..................................................................................................................................... 50 WATER PUMP ASSEMBLY .................................................................................................................................. 51 WATER HOSE ASSEMBLY .................................................................................................................................. 52 THROTTLE BODY ASSEMBLY ............................................................................................................................ 53 STARTER MOTOR ASSEMBLY ........................................................................................................................... 54 MAGNETO ASSEMBLY ........................................................................................................................................ 55 NOTE: The illustrations used in this Parts Manual are for reference to replacement part numbers only and are not to be used for assembly. For assembly procedures, use an Arctic Cat Service Manual. For a complete list of related items, refer to the current accessory catalog. ©2011 Arctic Cat Inc. ®™ Trademarks of Arctic Cat Inc., Thief River Falls, MN 56701
Effective August 2011
2012 Bearcat Z1 XT GS
SKI AND SPINDLE ASSEMBLY (WGUSO) 0746-175
Ref Part No.
New Qty Description
1 0623-831 2 2703-452
2 1
2703-453
1
3 0623-796 4 4706-116 4706-117 5 0623-872 6 2603-382 7 1623-654 8 1603-895 9 1623-582 10 0603-158 11 2603-730
2 1 1 2 4 2 4 8 4 2
Cap, Spindle Spindle, Steering - Right - Platinum (inc. 3-10) Spindle, Steering - Left - Platinum (inc. 3-10) Ring, Retaining Arm, Spindle - Right - Platinum Arm, Spindle - Left - Platinum Screw, Cap Washer, Thrust Fitting, Grease Bearing Screw, Cap Bearing Axle, Spindle
Ref Part No.
12 13 14 15 16 17 18 19 20 21 22 23 24 25
2603-731 0603-036 2603-729 2603-746 2603-598 8047-366 1623-688 1623-689 2703-598 2703-599 8047-486 0423-744 8050-282 0123-458 1623-718
New Qty Description
4 2 2 4 2 4 2 2 1 1 6 2 4 2 2
Spacer Damper, Ski Ski, Plastic - Black Insert Handle, Plastic - Black Nut, Lock Screw, Machine Screw, Machine Wearbar - Right Wearbar - Left Nut, Lock Nut, Lock Washer Pin, Cotter Screw, Cap
1
2012 Bearcat Z1 XT GS
SKI AND SPINDLE ASSEMBLY (WGOSO) 0746-160
Ref Part No.
New Qty Description
1 0623-831 2 2703-452
2 1
2703-453
1
3 0623-796 4 4706-116 4706-117 5 0623-872 6 2603-382 7 1623-654 8 1603-895 9 1623-582 10 0603-158 11 2603-730
2 1 1 2 4 2 4 8 4 2
2
Cap, Spindle Spindle, Steering - Right - Platinum (inc. 3-10) Spindle, Steering - Left - Platinum (inc. 3-10) Ring, Retaining Arm, Spindle - Right - Platinum Arm, Spindle - Left - Platinum Screw, Cap Washer, Thrust Fitting, Grease Bearing Screw, Cap Bearing Axle, Spindle
Ref Ref Part No No. New NewQty Qty Description Description
12 13 14 15 16 17 18 19 20 21 22 23 24 25
2603-731 0603-036 2603-729 2603-746 2603-598 8047-366 1623-688 1623-689 0703-871 8047-486 0423-744 8050-282 0123-458 1623-718
4 2 2 4 2 4 2 2 2 8 2 4 2 2
Spacer Damper, Ski Ski, Plastic - Black Insert Handle, Plastic - Black Nut, Lock Screw, Machine Screw, Machine Wearbar Nut, Lock Nut, Lock Washer Pin, Cotter Screw, Cap
2012 Bearcat Z1 XT GS
A-ARM ASSEMBLY 0743-761
Ref Part No.
1 2703-459 2 3 4 5 6 7
1603-895 8408-070 2603-544 8408-090 2603-543 8427-002
New Qty Description
2
A-Arm, Lower - Platinum (inc. eight No. 2) 16 Bearing 6 Screw, Cap 2 Axle, Inner - Lower A-Arm - Front 2 Screw, Cap 2 Axle, Lower A-Arm - Rear 10 Nut, Lock
Ref Part No.
8 9 10 11
New Qty Description
2603-577 8408-065 2603-643 2703-455
4 2 2 2
12 2703-457
2
13 2603-634
4
Bearing, Split Screw, Cap Axle, Spindle A-Arm, Upper - Front - Platinum (inc. four No. 2) A-Arm, Upper - Rear - Platinum (inc. four No. 2) Axle, Inner - Upper A-Arm
3
2012 Bearcat Z1 XT GS
FRONT SUSPENSION SHOCK ABSORBER ASSEMBLY 0744-466
Ref Part No.
1 2 3 4 5
4
2603-836 1604-262 1604-397 3604-109 8408-055
New Qty Description
2 8 4 4 4
Shock, Ski (inc. 2-3) Bushing Sleeve Sleeve Screw, Cap
Ref Ref Part No No. New NewQty Qty Description Description
6 7 8 9 10
8427-002 0603-147 0603-259 2703-754 1603-889
4 2 2 2 2
Nut, Lock Sleeve, Threaded Nut, Adjuster Spring, Compression - White Retainer, Spring
2012 Bearcat Z1 XT GS
STEERING POST ASSEMBLY 0746-002
Ref Part No.
1 2 3 4 5 6 7 8
New Qty Description
8002-144 0605-506 0605-507 1619-402 X 8047-426 1705-353 8050-282 8427-002
4 2 1 1 4 1 1 2
Screw, Cap Cap, Adjusting Block Block, Adjusting Block, Riser - 2 in. Nut, Lock Post, Steering Washer Nut, Lock
Ref Part No.
9 10 11 12 13 14 15
0623-677 1705-087 1705-201 0605-993 8408-621 3008-040 8408-617
New Qty Description
AR 1 2 1 3 1 1
Tie, Cable - Push-Mount Bracket, Bearing Plate, Bearing Bracket Bracket, Wire Protector Screw, Cap Clamp, Throttle Cable Screw, Cap
5
2012 Bearcat Z1 XT GS
TIE ROD ASSEMBLY 0744-347
Ref Part No.
1 2 3 4 5 6 7 8 9
6
8427-802 2603-436 1707-115 1623-010 8408-885 1705-245 0605-760 1623-662 8408-045
New Qty Description
4 2 2 2 2 1 2 2 1
Nut, Lock Axle, Steering Arm Arm, Steering - Assembly (inc. 4) Fitting, Grease Screw, Cap Drag Link (inc. 7) Bearing Screw, Shoulder Screw, Cap
Ref Ref Part No No. New NewQty Qty Description Description
10 11 12 13 14 15 16 17 18
8408-065 8427-002 1605-018 8420-002 0605-960 0423-013 1605-019 1605-021 0605-959
1 4 3 3 2 3 2 1 1
Screw, Cap Nut, Lock Ball Joint, Tie Rod - Right-Hand Thread Nut, Hex - Right-Hand Thread Tube, Tie Rod - Spindle Nut, Hex - Left-Hand Thread Ball Joint, Steering - Left-Hand Thread Ball Joint, Tie Rod - Left-Hand Thread Tube, Tie Rod
2012 Bearcat Z1 XT GS
STEERING SUPPORT ASSEMBLY 0746-040
Ref Part No.
New Qty Description
1 8408-845 2 8427-802 3 1707-569 X 0607-814 4 4706-568 5 6 7 8 9 10 11 12 13 14 15
1623-900 8408-635 8408-645 8427-602 3002-964 0607-808 0630-243 0630-017 0423-594 1623-762 8408-616
4 4 1 1 1
Screw, Cap Nut, Lock Frame, Upper - Right Frame, Upper - Left Bracket, Support - Headlight w/Heat Shield 2 Spacer 9 Screw, Cap 4 Screw, Cap 41 Nut, Lock AR Clamp, Wire 1 Gusset, Steering Support - Right 1 Alarm, Reverse (inc. 12) 1 Ring, Retaining 2 Clamp, Routing 1 Clamp, Routing 2 Screw, Cap
Ref Part No.
16 17 18 19 20 21 22 23 24 25 26 27 28
New Qty Description
0423-044 8408-625 0605-964 5606-137 0623-574 2670-015 0423-577 4606-925 1607-093 X 0645-506 4606-908 8408-630 3606-744 3606-745 29 8060-686 30 0123-788 0123-903
1 2 1 1 3 1 1 1 1 1 1 18 1 1 4 AR AR
Clamp, Routing Screw, Cap Support, Steering Plate, Nut Screw, Self-Tapping Bracket, Mounting - Air Silencer Clip, U-Nut Bracket, Mounting - MAP Sensor Gusset, Steering Support - Left Mount, ECU Bracket, Support - Belt Guard Screw, Cap Bracket, Footrest - Right Bracket, Footrest - Left Rivet Tie, Cable - 8 in. Tie, Cable - 11.5 in.
7
2012 Bearcat Z1 XT GS
HANDLEBAR AND CONTROLS 0746-042
Ref Part No.
New Qty Description
1 2 3 4 5 6
1623-618 1623-754 4606-945 0609-882 0609-859 –
2 2 2 1 1 1
7 8 9 10 11 12 13 14 15 16
– – 0123-766 0609-795 0617-248 0609-827 0609-595 0609-884 0609-792 0609-793
2 1 1 1 1 1 1 1 1 1
8
Screw, Self-Tapping Washer, Backing Grip, Handlebar Control, Throttle - Rear (inc. 5-10) Kit, Throttle Lever Mounting (inc. 6-9) Axle, Lever - Throttle - Included in Kit Cap, Lever Axle - Included in Kit Spacer, Lever Axle - Included in Kit Nut, Push - Included in Kit Lever, Throttle Pad, Insulator Element, Thumbwarmer Clip, Retaining Control, Throttle - Front Cover, Connector Screw, Machine
Ref Ref Part No No. New NewQty Qty Description Description
17 18 19 20 21 22 23 24 25 26 27 28 29
0609-791 1705-229 0605-945 8060-682 0609-828 0609-829 0609-883 0609-881 0123-811 0123-788 0123-903 1686-653 X 1705-389 X 0687-215 0641-249 0436-865
8 1 2 2 1 1 1 1 AR AR AR 1 1 1 1 1
Screw, Self-Tapping Handlebar (inc. 19-20) Insert, Handlebar Rivet Element, Handwarmer - Right Element, Handwarmer - Left Control, Dimmer - Rear Control, Dimmer - Front Tie, Cable - 4 in. Tie, Cable - 8 in. Tie, Cable - 11.5 in. Harness, Handlebar Wrap, Handlebar Cable, Throttle Switch, Winch Kit, Mounting - Winch Switch
2012 Bearcat Z1 XT GS
HYDRAULIC BRAKE CONTROL ASSEMBLY 0740-889
Ref Part No.
1 2 3 4 5 6 7 8
1602-930 1602-929 1602-931 1602-932 1602-933 1602-934 1602-935 1602-936
New Qty Description
1 1 1 1 1 2 1 2
Brake Assembly (inc. 2-10) Master Cylinder - Assembly Lever, Brake (inc. 4) Lock, Brake Lever - Kit Cover, Reservoir Screw, Machine Clamp, Brake Screw, Machine
Ref Part No.
9 10 11 12 13 -
1602-937 1602-938 0423-178 0423-413 2602-269 0436-902
New Qty Description
1 1 2 1 1 AR
Pin, Brake Lever - Kit Switch, Brake Washer, Crush Bolt, Banjo-Fitting Brakeline, Hydraulic Fluid, Brake - High Temperature - 12 oz Not Illustrated
9
2012 Bearcat Z1 XT GS
DRIVE TRAIN SHAFT AND BRAKE ASSEMBLIES 0746-044
Ref Part No.
1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20
New Qty Description
1602-957 1623-461 1602-656 1602-497 2602-076 0728-180 0702-991 1602-783 2602-068 1602-984 1702-060 1623-355 1702-227 X 8427-802 8476-830 0708-487 0608-486 4606-939 0706-371 0648-442 0648-443 21 0726-320 X 22 0648-441 23 0648-714 0648-715 0648-716
10
1 1 1 1 1 1 1 3 1 1 1 7 1 13 2 1 1 1 AR AR AR 1 1 AR AR AR
Nut, Retaining Screw, Cap Disc, Brake Spacer, Brake Caliper Shield, Bearing Track, Drive - Assembly (inc. 7-8) Driveshaft Sprocket, Drive Spacer Seal Plate, Mounting - Reverse Nut, Push Gearcase Assembly Nut, Lock Screw, Machine Bracket, Rubber Snubber Snubber, Rubber Shield, Actuator Trim Washer, Shim (.030 in.) Washer, Shim (.060 in.) Clutch, Driven - Assembly O-Ring Washer, Shim (.090 in.) Washer, Shim (.030 in.) Washer, Shim (.060 in.)
Ref Ref Part No No. New NewQty Qty Description Description
24 25 26 27 28 29 30 31 32 33 34 35 36 37 38 39 40 41 42 43 44 45 46 47 48 49
1702-114 0648-788 1623-415 8051-272 1623-572 1702-176 1623-757 1602-458 1602-461 1602-669 0702-563 1602-466 1602-467 1602-464 0602-729 2602-132 0402-165 1602-670 1602-671 2602-131 1602-463 1602-456 1602-978 0630-287 X 0430-091 8468-617
1 1 1 1 1 1 4 1 2 2 2 4 1 1 1 2 4 2 2 2 2 1 1 1 1 1
Adjuster, Sheave (inc. 25) Washer, Thrust Washer Washer, Lock Screw, Cap Caliper, Brake - Assembly (inc. 30-45) Bolt, Carriage - Ribbed Fitting, Bleed Piston O-Ring Pad, Brake - Set (inc. 35-36) Clip, Anti-Rattle Clip, Hairpin Pin, Retaining - Brake Pad O-Ring, Housing Spacer Washer Screw, Cap Screw, Cap Bearing Sleeve, Driveshaft Ring, Retaining Fitting, Inlet Plate, Mounting - Speedometer Sensor Sensor, Speedometer Screw, Machine
2012 Bearcat Z1 XT GS
GEARCASE ASSEMBLY 0743-406
Ref Part No.
1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16
New Qty Description
1702-227 X 1702-226 X 1602-915 1602-916 2602-159 1602-917 0630-241 8468-536 1702-006 2602-013 2602-057 2602-449 X 2602-127 0702-910 2602-040 2602-064 –
17 – 18 2602-063
1 1 2 1 1 3 1 3 1 1 2 1 2 1 1 1 1 1 1
Complete Gearcase Assembly Housing, Gearcase (inc. 2-4) Pin, Dowel Bearing Seal, Oil Plug, Plastic Actuator, Shift Screw, Machine Fork, Shift - Assembly (inc. 9-11) Seal, Oil Ring, Retaining Arm, Shift Fork Block, Slider Slider Assembly (inc. 14-18) Ring, Retaining Washer, Thrust Shaft, Output (inc. 17) - Not a Service Part Bearing - Not a Service Part Slider, Outer
Ref Part No.
19 1702-159 20 21 22 23 24 25
2602-108 2602-058 1702-130 2602-317 2602-316 1702-160
26 27 28 29 30 31 32 33 34 35 -
1602-981 0702-686 0702-941 2602-160 1602-982 0630-224 2602-099 1602-213 0423-538 2602-183 4639-628
New Qty Description
1
Gear, Output - 66T/34T - Assembly (inc. 20-25 and one No. 26) 1 Bearing 1 Washer, Thrust 1 Gear, Planetary - Assembly 1 Bearing, Thrust 1 Washer, Thrust 1 Gear, Transfer - 66T/34T (inc. one No. 26) 2 Bearing 1 Shaft, Input - 54T (inc. one No. 26) 1 Cover, Gearcase (inc. 29-33) 1 Seal, Oil 1 Bearing 1 Switch, Gear Indicator 2 Plug, Drain 2 O-Ring 13 Screw, Machine 1 Gasket AR Fluid, Gearcase - 12 oz - Not Illustrated
11
2012 Bearcat Z1 XT GS
SLIDE RAIL AND TRACK ASSEMBLY 0746-045
Ref Part No.
1 2 3 4 5 6 7 8 9 10
12
New Qty Description
2704-065 X 3604-457 3604-266 8408-826 3604-425 8476-625 3604-003 8427-602 3604-424 0123-859 8047-366
1 2 2 4 2 2 2 2 2 2 2
Complete Skid Frame Assembly Rail, Formed Insert, Rail Screw, Cap Axle Screw, Machine End Cap, Slide Rail Nut, Lock Wearstrip, Slide Rail Screw, Machine Nut, Lock
Ref Ref Part No No. New NewQty Qty Description Description
11 12 13 14 15 16 17 18 19 20 21
8060-633 0604-967 0604-918 8408-031 3604-275 8427-802 3604-513 8408-850 1602-869 2602-383 2602-384
8 8 4 2 2 2 2 2 1 62 62
Rivet Bracket, Retaining Pad, Shock Screw, Cap Bushing, Stop - Rear Arm Nut, Lock Block, Spring Tension Screw, Cap Track Assembly (inc. 20-21) Clip, Guide Guide, Wear
2012 Bearcat Z1 XT GS
IDLER WHEEL ASSEMBLY 0744-599
Ref Part No.
1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16
New Qty Description
1604-952 8408-880 8450-133 3604-299 3604-033 0623-946 8408-830 3604-004 8427-802 1623-756 3604-432 3604-681 X 3604-430 1704-770 3604-429 8427-002
2 8 8 2 2 2 6 6 14 2 2 8 2 1 1 2
Cap, Idler Wheel Screw, Cap Washer Wheel, Idler - White (inc. 5-6) Bearing Ring, Retaining Screw, Cap Block, Mounting - Idler Wheel Nut, Lock Screw, Cap Spacer Wheel, Idler Spacer Bracket, Mounting - Front Shock Axle Nut, Lock
Ref Part No.
New Qty Description
17 18 19 20 21 22
3604-501 3604-502 1704-674 1623-011 1623-010 1704-279
2 2 1 1 1 2
23 24 25 26 27 28 29 30
0623-121 2604-788 8041-276 1604-412 0604-739 0623-746 1604-430 2604-516
2 2 2 4 2 4 2 2
Spacer Axle Pivot, Shock (inc. 20-21) Washer Fitting, Grease Spring, Overload - Assembly (inc. 23-26) Screw, Machine Block, Wear Nut, Lock Clip, Retaining Bushing, Overload Spring Washer Spacer, Spring Slide Slide, Spring
13
2012 Bearcat Z1 XT GS
REAR SUSPENSION FRONT ARM ASSEMBLY 0746-005
Ref Part No.
1 2 3 4 5 6 7 8 9 10 11 12 13 14
14
New Qty Description
2704-019 1623-010 0104-386 0603-083 3604-434 8427-002 1623-756 8047-486 0704-256 8450-109 8476-620 3604-615 X 8408-635 0623-875
1 2 2 2 1 3 1 2 2 2 2 2 2 4
Arm, Front Suspension - Black (inc. 2-4) Fitting, Grease Bushing, Flared Bearing Axle Nut, Lock Screw, Cap Nut, Lock Adjuster, Front Arm Washer Screw, Machine Strap, Limiter Screw, Cap Washer
Ref Ref Part No No. New NewQty Qty Description Description
15 16 17 18 19 20 21 22 23 24 25 26 27 28
8427-602 3604-604 1623-836 0604-590 1703-072 0603-259 0603-147 1603-889 3604-273 8408-050 1604-369 1604-384 2603-544 8408-065
4 1 2 1 1 1 1 1 1 1 1 2 1 1
Nut, Lock Axle, Inner Carriage Screw, Cap Cover, Shock Spring, Compression - Black Nut, Adjuster Sleeve, Threaded Retainer, Spring Axle Screw, Cap Shock Absorber Bushing Axle Screw, Cap
2012 Bearcat Z1 XT GS
REAR SUSPENSION REAR ARM ASSEMBLY 0744-798
Ref Part No.
1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17
1704-928 0104-386 1623-010 1704-779 1623-011 1623-756 3604-286 3604-441 8427-002 8408-041 3604-440 1604-204 1604-205 0623-138 1623-836 1704-627 8427-802 8408-860
New Qty Description
1 2 2 1 1 1 2 1 4 2 1 1 1 2 2 2 4 4
Arm, Idler - Black (inc. 2 and one No. 3) Bushing, Flared Fitting, Grease Arm, Rear - Black (inc. one No. 3 and 5) Washer Screw, Cap Bushing Axle Nut, Lock Screw, Cap Axle Block, Spring Adjuster - Right Block, Spring Adjuster - Left Ring, Retaining Screw, Cap Pivot - Idler Arm (inc. 16-18) Nut, Lock Screw, Cap
Ref Part No.
18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 33 34
3604-028 1604-187 3604-275 3604-289 3604-264 3604-257 3604-256 1704-842 1704-843 3604-288 3604-330 8408-090 0704-929 3604-109 8408-050 3604-442 1604-262 1604-397
New Qty Description
2 2 2 4 2 2 2 1 1 2 4 2 2 3 1 1 4 2
Bushing, Flared Washer Axle Spacer, Pivot - Idler Arm Wheel, Idler (inc. 23-24) Bearing Ring, Retaining Spring, Suspension - Right Spring, Suspension - Left Sleeve, Spring Axle Screw, Cap Link, Rear Shock Spacer Screw, Cap Shock Absorber (inc. 33-34) Bushing Sleeve
15
2012 Bearcat Z1 XT GS
ARTICULATING SKID FRAME ASSEMBLY 0744-606
Ref Part No.
1 2 3 4 5 6 7 8 9 10 11 12 13 14 15
16
1604-952 8408-880 8450-133 3604-299 3604-033 0623-946 3604-004 8408-830 8427-802 1623-756 3604-463 8427-002 1704-784 1704-785 8422-202
New Qty Description
4 2 2 2 5 5 2 2 4 2 1 2 2 2 2
Cap, Idler Wheel Screw, Cap Washer Wheel, Idler - White (inc. 5-6) Bearing Ring, Retaining Block, Mounting - Idler Wheel Screw, Cap Nut, Lock Screw, Cap Axle Nut, Lock Rod, Adjuster Spring Nut, Lock
Ref Ref Part No No. New NewQty Qty Description Description
16 17 18 19 20 21 22 23 24 25 26 27 28 29 30
3604-429 1704-782 0104-386 1623-010 3604-427 8042-486 0623-123 0623-921 3604-450 3604-451 3604-049 3604-503 3604-587 0623-664 8408-831
1 1 2 1 2 2 2 2 1 2 1 2 2 2 2
Axle Arm, Swing (inc. 18-19) Bushing, Flared Fitting, Grease Adjuster, Track Nut Screw, Cap Washer Axle, Rear Wheel Spacer Wheel, Idler (inc. 5-6) Spacer Wheel, Idler - White (inc. 5-6) Washer Screw, Cap
2012 Bearcat Z1 XT GS
CHASSIS ASSEMBLY 0746-047
Ref Part No.
New Qty Description
1 1707-631 X 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21
1623-428 8476-835 1623-797 0423-391 8427-802 5606-515 8060-682 1623-625 0423-577 3606-920 3606-921 3606-710 3606-711 8471-616 0623-038 8053-212 2606-007 4606-454 4606-455 0623-677 0623-101 8408-516 0630-255
1 4 4 2 3 8 1 12 4 12 1 1 1 1 12 1 1 4 1 1 AR 2 2 1
Chassis - Assembly (inc. 2-5 and four No. 6) Screw, Cap Screw, Machine Insert Insert Nut, Lock End Cap, Tunnel Rivet Plug Clip, U-Nut Bracket, Toe Hook - Right Bracket, Toe Hook - Left Shield, Toe - Right Shield, Toe - Left Screw, Machine Nut w/Washer Washer, External Tooth Lock Foil, Protective Strap, Hold-Down - Right Strap, Hold-Down - Left Tie, Cable - Push-Mount Clip, Routing - Snap-In Screw, Cap Regulator, Voltage
Ref Part No.
22 23 24 25
New Qty Description
1670-826 8060-628 5606-368 1707-170
26 0605-763 27 1623-443 28 0607-806 0607-807 29 8408-625 30 8408-620 31 8427-602 32 8408-820 33 8476-620 34 4706-300 35 0612-111 36 8476-616 37 4606-770 38 6611-688 6611-689 39 9611-466 X 9611-467 X 40 4706-844 41 0641-245
1 1 1 1
Bracket, Mounting - Fuel Filter Rivet Mat, Rack Bracket, Mounting - Front Suspension (inc. 26-27) 4 Bushing 2 Bolt, Ribbed 1 Frame, Mounting - Shock - Right 1 Frame, Mounting - Shock - Left 3 Screw, Cap 4 Screw, Cap 15 Nut, Lock 4 Screw, Cap 8 Screw, Machine 1 Close-Off, Front End 1 Bumper 4 Screw, Machine 1 Tab, Mounting - Resonator 1 Decal, Reflector - Right - Red 1 Decal, Reflector - Left - Red 1 Decal, Tunnel - Right 1 Decal, Tunnel - Left 1 Carrier, Winch 1 Decal, Warning - Winch Transport
17
2012 Bearcat Z1 XT GS
HOOD, WINDSHIELD, AND FRONT BUMPER ASSEMBLY 0746-049
Ref Part No.
New Qty Description
1 3718-172 X 2 7901-079 X 3 4606-624
1 1 1
4606-625
1
4 4606-640
1
4606-641
1
5 4606-614 4606-615 6 1623-610 7 5706-084 5706-085 8 1623-409 9 9611-460 9611-461 10 9611-399 11 6606-027 12 1623-469 13 4606-926 14 3718-166
X
1 1 2 1 1 2 1 1 1 1 4 2 1
3718-167 X
1
15 5606-356 5606-357 16 4606-934 17 9611-462 X 9611-463 X
1 1 1 1 1
18
X X X
Hood w/Decals - Orange (inc. 2-10) Hood w/o Decals - Orange (inc. 3-8) Vent, Hood - Outer Front - Right Black Vent, Hood - Outer Front - Left Black Vent, Hood - Outer Rear - Right Black Vent, Hood - Outer Rear - Left Black Vent, Hood - Inner - Right - Black Vent, Hood - Inner - Left - Black Pin, Retaining Clip, Hood Hold-Down - Right Clip, Hood Hold-Down - Left Nut, Push Decal, “Arctic Cat” - Right Decal, “Arctic Cat” - Left Decal, 50th Anniversary Bracket, Hinge Nut, Stamped Strap, Hold-Down Spar, Front w/Decals - Right - Black (inc. 15-17) Spar, Front w/Decals - Left - Black (inc. 15 and 17) Spar, Front w/o Decals - Right - Black Spar, Front w/o Decals - Left - Black Foil, Spar - Right Decal, Front Spar - Right Decal, Front Spar - Left
Ref Ref Part No No. New NewQty Qty Description Description
18 5606-926 5606-927 19 4606-961 20 5606-277 21 1623-129 22 1623-902 23 1623-837 24 8050-242 25 0623-121 26 5706-073 27 4639-734 28 0623-845 29 0124-054 30 0623-902 31 6606-263 32 1623-677 33 0623-784 34 0423-594 35 1623-030 36 5706-130 X 37 0623-362 38 0623-966 39 8053-242 40 8427-602 41 1623-775 42 4706-962 43 9611-386 9611-387 44 8408-025 45 8427-002
1 1 1 1 1 2 4 2 1 1 2 7 7 6 1 1 2 1 2 1 2 2 2 2 2 1 1 1 2 2
Bezel, Intake - Right - Orange Bezel, Intake - Left - Orange Bracket, Windshield - Hold-Down Bracket, Windshield Screw, Self-Tapping Screw, Machine Washer, Rubber Washer Screw, Machine Support, Windshield Mirror Kit (inc. 28-30) Nut, Expansion Snap Cap w/Washer Screw, Machine Windshield Rivet, Plastic Screw, Self-Tapping Clamp, Routing Clip, U-Nut Fascia, Front - Black Rivet, Reinstallable Screw, Self-Tapping Washer, External Tooth Lock Nut, Lock Screw, Shoulder Bumper, Front (inc. 43) Decal, Reflector - Right - Amber Decal, Reflector - Left - Amber Screw, Cap Nut, Lock
2012 Bearcat Z1 XT GS
WINCH ASSEMBLY 0746-052
Ref Part No.
1 2 3 4 5 6 7 8 9 10 11 12 13
1441-704 1411-826 0441-061 8408-821 0441-403 0411-474 8408-820 8427-802 0641-256 1441-977 1441-143 0623-175 1441-833
New Qty Description
1 1 1 4 1 1 2 2 1 1 1 1 1
Winch (inc. 2-3) Decal, Warning Cable, Winch Screw, Cap Roller, Winch (inc. 6) Decal, Warning - Pinch Point Screw, Cap Nut, Lock Bracket, Mounting - Winch Pin Clip, Hairpin Pin, Cotter Hook, Winch
Ref Part No.
14 15 16 17 18 19 20 21 22 23 24 25
1441-781 1441-130 0623-038 0645-019 0641-252 0641-255 0641-253 8408-645 0641-496 0409-080 8427-602 0641-251
New Qty Description
1 1 6 7 1 2 1 2 1 1 2 1
Strap Pin Nut w/Washer Boot, Terminal Cable, Winch/Quick Disconnect Cover, Winch Cable Cable, Quick Disconnect/Solenoid Screw, Cap Bracket, Mounting - Solenoid Solenoid Nut, Lock Cable, Solenoid/Battery
19
2012 Bearcat Z1 XT GS
HEADLIGHT AND WIRING ASSEMBLIES 0744-488
Ref Part No.
New Qty Description
1 0609-870
1
0609-871
1
0609-783 0609-782 0609-779 1686-547 1686-613 0430-085 0430-086
2 2 2 1 1 1 1
2 3 4 5 6 7 8
20
Lens/Reflector - Headlight - Right (inc. 2-4) Lens/Reflector - Headlight - Left (inc. 2-4) Bulb, Headlight - Low Beam Bulb, Headlight - High Beam Adjuster, Headlight - Assembly Harness, Console Harness, Main (inc. 7-13) Cover, Fuse Block Seal, Cover
Ref Ref Part No No. New NewQty Qty Description Description
9 0430-037 10 0430-031 0430-098 0430-099 0430-030 11 0430-045 0430-033 12 8611-663 13 0486-164 14 0123-788 0123-903
1 4 4 2 2 4 2 1 1 AR AR
Holder, Fuse Fuse - 15 Amp Fuse - 20 Amp Fuse - 25 Amp Fuse - 30 Amp Relay (4-Pin) - 20 Amp Relay (5-Pin) - 30 Amp Decal, Fuse Block Tether, Accessory Connector Tie, Cable - 8 in. Tie, Cable - 11.5 in.
2012 Bearcat Z1 XT GS
CONSOLE ASSEMBLY 0746-060
Ref Part No.
1 2 3 4 5 6 7 8 9 10 11 12 13 14
4706-836 0620-359 0620-322 0423-493 0630-264 0609-911 0430-050 0430-042 0430-043 0430-054 2718-816 8611-848 8611-849 7611-574 7611-575
New Qty Description
1 1 1 2 1 1 1 1 1 1 1 1 1 1 1
Housing, Speedometer/Tachometer Speedometer/Tachometer Bracket, Retaining Nut w/Washer Washer Switch, Ignition (inc. 7-9) Nut, Retaining Key, Ignition Y Series - Left-Side Cut Key, Ignition Z Series - Right-Side Cut Cover, Key Console - Black (inc. 11-14) Decal, Warning - Touring - French Decal, Warning - Touring - English Decal, Caution - French Decal, Caution - English
Ref Part No.
15 16 17 18 19 20 21 22 23 24 25 26 27 28
New Qty Description
0617-558 1623-129 1623-618 0617-559 0623-785 1623-669 0609-912 X 5606-236 1686-647 X 0641-897 4706-363 6606-011 0623-362 5606-365
1 3 3 1 2 2 2 1 1 1 1 1 2 1
Foam, Console - Front Screw, Self-Tapping Screw, Self-Tapping Foam, Console - Rear Screw, Self-Tapping Screw, Shoulder Switch, Actuator Housing, Switch/Console Harness, Adapter - Actuator Switch Outlet, Accessory - 12V Panel, Close-Off Nut, Retaining Rivet, Reinstallable Close-Off, Handlebar
21
2012 Bearcat Z1 XT GS
SKID PLATE AND SIDE PANEL ASSEMBLY 0746-014
Ref Part No.
New Qty Description
1 3718-418 X
1
3718-419 X
1
2 2718-288
1
2718-289
1
3 0617-562 0617-563 4 4606-799 5 9611-455 X 6 4606-662 4606-663 7 4606-650 4606-651 8 3718-372 X
1 1 1 2 1 1 1 1 1
9 2718-930
1
10 11 12 13 14 15 16 17
22
6606-212 6606-214 9611-464 X 6606-456 X 6606-219 6606-218 6606-220 3718-375 X
1 1 1 1 1 1 1 1
Panel, Side - Upper - Right w/Decals Black (inc. 2-5) Panel, Side - Upper - Left w/Decals Black (inc. 2-3 and 5) Panel, Side - Upper - Right w/o Decals - Black (inc. 3-4) Panel, Side - Upper - Left w/o Decals Black (inc. 3) Foam, Upper Side Panel - Right Foam, Upper Side Panel - Left Foil, Protective Decal, Upper Side Panel Vent, Upper Side Panel - Front - Right Vent, Upper Side Panel - Front - Left Vent, Upper Side Panel - Rear - Right Vent, Upper Side Panel - Rear - Left Panel, Side - Lower - Right w/Decals Black (inc. 9-12) Panel, Side - Lower - Right w/o Decals - Black (inc. 10-11) Foil, Protective Foil, Protective Decal, Lower Side Panel - Right Foil, Protective Foil, Protective Foil, Protective Foil, Protective Panel, Side - Lower - Left w/Decals Black (inc. 18-21)
Ref Ref Part No No. New NewQty Qty Description Description
18 2718-349 19 0617-567 20 0617-566 21 22 23 24 25 26 27 28 29 30 31 32 33 34 35 36 37 38 39
9611-465 X 8408-620 8427-602 8408-635 3002-964 4706-772 4706-073 4606-796 6606-453 X 4606-798 4606-797 6606-227 6606-423 X 8061-506 8061-708 2612-469 1712-594 0623-966 4606-926 0423-538
Panel, Side - Lower - Left w/o Decals Black (inc. 19-20) 1 Foam, Lower Side Panel - Rear Left 1 Foam, Lower Side Panel - Front Left 1 Decal, Lower Side Panel - Left 10 Screw, Cap 12 Nut, Lock 2 Screw, Cap 1 Clamp, Wire 1 Plate, Skid - Right 1 Plate, Skid - Left 1 Foil, Protective 1 Foil, Protective 1 Foil, Protective 1 Foil, Protective 1 Shield, Heat 1 Shield, Heat 8 Rivet 10 Rivet 1 Seal, Exhaust - Outlet 1 Shield, Heat - Exhaust Outlet 4 Screw, Self-Tapping 2 Strap, Hold-Down 2 Screw, Self-Tapping 1
2012 Bearcat Z1 XT GS
BELT GUARD ASSEMBLY 0742-546
Ref Part No.
1 2 3 4 5
New Qty Description
1707-153 9611-362 1611-565 9611-726 X 1707-168
1 1 1 1 1
Guard, Belt Decal, EFI Diagnostics Decal, Warning - Belt Guard Decal, Clutching Chart Hinge, Belt Guard - Front
Ref Part No.
6 7 8 9
8061-508 1707-169 8060-504 1623-720
New Qty Description
4 1 2 2
Rivet Hinge, Belt Guard - Rear Rivet Pin, Belt Guard
23
2012 Bearcat Z1 XT GS
GAS TANK ASSEMBLY 0744-497
Ref Part No.
1 2 3 4 5 6 7
24
0770-910 0470-438 0109-733 1670-787 1670-822 1623-233 6101-001 6101-009
New Qty Description
1 1 1 1 1 1 AR AR
Tank, Gas - Assembly (inc. 2-5) Cap, Gas Tank - Assembly (inc. 3) Seal, Gas Tank Cap Valve, Check Grommet Clamp, Hose Hose, Gasline - 100 ft Hose, Gasline - 50 ft
Ref Ref Part No No. New NewQty Qty Description Description
8 4706-746 4706-747 9 8470-510 10 0423-101 11 0423-577 12 0619-946
1 1 2 2 2 AR
Knee Pad, Right Knee Pad, Left Screw, Machine Screw, Shoulder Clip, U-Nut Tape, Foam - 1 ft
2012 Bearcat Z1 XT GS
FUEL PUMP ASSEMBLY 0745-451
Ref Part No.
1 2 3 4 5 6
0423-898 2670-042 2670-051 2670-235 0470-838 2670-054
7 0610-691
New Qty Description
6 1 1 1 1 1
Screw, Self-Tapping Plate, Retaining - Fuel Pump Pump, Fuel - Assembly (inc. 4) Float Seal Pickup, Fuel - Assembly (inc. 7 and one No. 8) AR Hose, Gasline - 10 ft
Ref Part No.
8 9 10 11 12 13 14
0610-563 1670-878 0610-812 0619-776 1670-825 0610-706 0123-788 0623-751
New Qty Description
6 1 1 AR 1 1 AR AR
Clamp, Hose Fitting, Quick-Connect Hose, Gasline Conduit, Flexible - 5 ft Filter, Fuel Hose, Gasline Tie, Cable - 8 in. Tie, Cable - 11.75 in.
25
2012 Bearcat Z1 XT GS
SEAT SUPPORT ASSEMBLY 0744-607
Ref Part No.
1 5606-360 5606-361 2 0423-396 3 0423-557 4 0423-355 5 8427-602 6 4706-037
26
New Qty Description
1 1 2 2 4 4 1
Spar, Rear - Right - Black Spar, Rear - Left - Black Screw, Self-Tapping Screw, Shoulder Screw, Shoulder Nut, Lock Tube, Support
Ref Ref Part No No. New NewQty Qty Description Description
7 8 9 10 11 12 13
8408-616 0423-577 8408-625 0605-968 8060-488 0605-948 8424-602
2 2 4 1 1 1 4
Screw, Cap Clip, U-Nut Screw, Cap Plate, Support - Upper Rivet Bracket, Nut Holder Nut
2012 Bearcat Z1 XT GS
FRONT SEAT ASSEMBLY 0743-695
Ref Part No.
1 4706-650 2 3 4 5 6 7
4706-649 5606-378 4706-118 5606-379 0624-528 2706-164
New Qty Description
1
Seat Assembly - Front (inc. 2-14 and two No. 15) 1 Cover, Seat (inc. 3) 1 Wire, Seat 1 Foam, Seat 1 Wire, Seat AR Staple 1 Latch, Seat - Assembly (inc. 8-11)
Ref Part No.
8 9 10 11 12 13 14 15
2606-854 1673-635 0673-023 1673-634 4706-529 8060-686 5606-371 1623-609
New Qty Description
1 1 1 1 1 5 1 6
Lever, Seat Latch Cover, Seat Latch Clip, Spring Back, Seat Latch Plate, Backing Rivet Base, Seat Screw, Self-Tapping
27
2012 Bearcat Z1 XT GS
REAR BUMPER, RACK RAIL, SNOWFLAP, AND TAILLIGHT ASSEMBLY 0746-061
Ref Part No.
1 2 3 4 5 6 7 8 9 10 11 12 13 14 15
28
5706-125 1623-345 1623-083 8422-002 0123-802 8060-706 4606-162 1623-022 0623-579 5606-802 5606-803 5706-054 0441-592 8476-820 5706-132 5706-133
New Qty Description
X
X X X
1 1 1 1 1 7 1 1 2 2 1 1 6 6 1 1
Riser, Seat - Assembly Stud, Seat Nut Nut, Lock Washer Rivet Cable Screw, Self-Tapping Hinge, Seat-Base Seal Seal Kit, Tool Insert Screw, Machine Mount, Rack - Right Mount, Rack - Left
Ref Ref Part No No. New NewQty Qty Description Description
16 17 18 19 20 21 22 23 24 25 26 27 28 29 30
8427-802 1623-782 0623-184 3606-740 8427-602 4706-065 5611-852 5611-853 8476-835 0623-301 1623-786 0609-887 8408-832 8050-242 4606-156
14 4 4 1 4 1 1 1 4 2 1 1 2 1 1
Nut, Lock Screw, Machine Washer Snowflap Nut, Lock Bumper, Rear Decal, Warning - Towing (French) Decal, Warning - Towing (English) Screw, Machine Screw, Self-Tapping Clamp, Wire Taillight, LED Screw, Cap Washer Hitch, Pintle
2012 Bearcat Z1 XT GS
STROBE AND WORK LIGHT ASSEMBLY 0746-062
Ref Part No.
1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18
5706-127 0541-447 1623-935 8470-520 0609-916 8427-502 9611-515 5706-129 0623-797 1686-646 0609-904 0609-905 8427-802 0609-917 8420-802 8451-152 8427-805 8452-402
New Qty Description
X X X X X X
X
1 4 4 2 1 2 1 1 2 1 2 2 1 1 1 1 1 1
Bar, Light Pin, Mounting Pad Screw, Machine Light, Strobe Nut, Lock Decal, Caution - Light Bar Shield, Work Light Screw, Self-Tapping Harness, Adapter - Switch/Light Switch, Light (inc. 12) Nut Nut, Lock Light, Work - Assembly (inc. 15-19) Nut Washer, Lock Nut, Lock Bolt, Carriage
Ref Part No.
19 20 21 22 23 24 25
26 27 28 29 30 31 32
8452-407 1686-645 1686-648 0430-085 0430-086 0430-037 0430-032 0430-031 0430-098 0430-030 0430-045 0430-033 9611-516 0486-164 8061-486 0630-277 8427-602 8477-620
New Qty Description
X X
X X
1 1 1 1 1 1 2 2 2 2 1 4 1 1 2 1 2 2
Bolt, Carriage Harness, Adapter - Strobe/Work Light Harness, Adapter - Groomer (inc. 22-28) Cover, Fuse Block Seal, Cover Holder, Fuse Fuse - 10 Amp Fuse - 15 Amp Fuse - 20 Amp Fuse - 30 Amp Relay (4-Pin) - 20 Amp Relay (5-Pin) - 30 Amp Decal, Fuse Block Tether, Accessory Connector Rivet Bracket, Mounting - PDM Nut, Lock Screw, Machine
29
2012 Bearcat Z1 XT GS
COOLING ASSEMBLY 0746-075
Ref Part No.
1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22
30
4706-111 1623-637 0423-577 8470-520 8060-686 0610-757 0610-790 8408-020 4606-388 1623-322 2606-284 1670-998 0423-357 1623-351 0610-692 0610-693 1623-278 0610-789 0610-753 0610-784 0623-540 0670-035 1623-834
New Qty Description
1 6 4 6 3 1 AR 1 1 6 1 1 1 1 AR AR 2 1 1 1 1 1 1
Exchanger, Heat Clip, U-Nut Clip, U-Nut Screw, Machine Rivet Hose, Coolant - Engine/Heat Exchanger Conduit - 5 ft Screw, Cap Bracket, Coolant Hose Clamp, Hose Cap Neck, Filler Nut, Stamped Clamp, Hose Hose, Recovery - Green - 25 ft Hose, Recovery - Green - 100 ft Clamp, Hose Hose, Coolant - Bypass Hose, Coolant - Coolant Tank/Engine Hose, Coolant - Heat Exchanger Tie, Cable - Triple Cap, Coolant Tank Gasket
Ref Ref Part No No. New NewQty Qty Description Description
23 24 25 26 27 28 29 30 31 32 33 34 35 36 37 38 39 40
0613-026 2670-132 8408-625 5606-560 8427-602 8408-630 0610-010 0123-788 1623-656 0613-014 1623-203 0610-807 1619-354 0613-013 0413-045 0745-353 8476-625 0745-354 0745-355 41 0623-362 42 0413-145 43 0610-808
1 1 1 2 2 1 AR AR 1 1 3 1 AR 1 1 1 4 1 1 4 1 1
Tank, Coolant (inc. 24) Fitting, Vent Screw, Cap Spacer Nut, Lock Screw, Cap Hose, Coolant - 25 ft Tie, Cable - 8 in. Clamp, Hose Adapter, Hose Clamp, Hose Hose, Coolant - Adapter/Radiator Conduit, Flexible - 5 ft Radiator Sensor, Engine Coolant Temperature Bracket, Hold-Down - Rear Screw, Machine Bracket, Hold-Down - Front Right Bracket, Hold-Down - Front Left Rivet, Reinstallable Fan, Cooling Hose, Coolant - Radiator/Filler Neck
2012 Bearcat Z1 XT GS
ENGINE AND RELATED PARTS 0743-703
Ref Part No.
1 2 3 4 5 6 7 8 9 10
New Qty Description
0662-570 0627-073 0746-442 X 1623-649 1623-620 0608-590 1623-437 8427-002 0608-457 0708-552
1 1 1 1 1 2 4 3 2 1
Engine, AA11L5 Belt, Drive Clutch, Drive - Uncalibrated Washer, High Collar Bolt, Clutch Mount, Engine - Rear Screw, Cap Nut, Lock Mount, Engine - Front Bracket, Mounting - Engine
Ref Part No.
11 12 13 14 15 16 17
New Qty Description
8408-020 8451-182 8427-802 8450-157 1623-925 X 0613-012 0609-894 0609-877 18 0709-082 0709-081
2 2 4 1 1 1 1 1 1 1
Screw, Cap Washer, Lock Nut, Lock Washer Screw, Cap Adapter, Heater Element Element, Heater (WGUSO) Element, Heater (WGOSO) Harness, Heater Element (WGUSO) Harness, Heater Element (WGOSO)
31
2012 Bearcat Z1 XT GS
EXHAUST ASSEMBLY 0744-411
Ref Part No.
1 2 3 4 5 6
32
New Qty Description
1712-759 X 0412-577 1712-597 2612-399 2612-059 1712-577
1 1 1 9 2 1
Resonator Bushing Bracket, Mounting - Resonator Spring, Extension Gasket, Exhaust Pipe, Exhaust
Ref Ref Part No No. New NewQty Qty Description Description
7 8 9 10 11 12
1712-525 1712-606 8060-686 0612-111 8050-282 1623-137
1 1 4 2 1 1
Manifold, Exhaust Bracket, Exhaust Rivet Bumper, Molded Washer Clip, Hairpin
2012 Bearcat Z1 XT GS
BATTERY AND TRAY ASSEMBLY 0746-122
Ref Part No.
1 2 3 4 5 6 7 8 9 10 11 12 13 14
0645-480 0445-082 0645-430 8408-616 0745-348 8476-816 8427-802 8408-630 3002-964 8427-602 0745-317 1623-725 0423-716 8050-217
New Qty Description
1 1 1 2 1 1 1 2 AR 5 1 1 1 1
Battery (inc. 2-3) Kit, Hardware Decal, Warning Screw, Cap Tray, Battery Screw, Machine Nut, Lock Screw, Cap Clamp, Wire Nut, Lock Bracket, Hold-Down - Battery Screw, Shoulder Nut, Wing Washer
Ref Part No.
15 16 17 18 19 20 21 22 23 24 25 26 27
New Qty Description
0745-329 0619-206 0645-635 0445-092 X 0623-038 0123-788 0645-636 0645-521 0645-586 0645-601 0645-600 0645-581 1623-451
1 AR 1 1 2 AR 1 2 1 1 1 1 1
Rod, Hold-Down - Battery Foil, Protective - 30 ft Shield, Heat Solenoid, Starter Relay Nut w/Washer Tie, Cable - 8 in. Cable, Battery/Solenoid (inc. 22) Boot, Terminal - Battery Cable, Battery/Ground Cable, Starter-to-Ground Cable, Solenoid/Starter (inc. 26) Boot, Terminal Screw, Cap w/Washer
33
2012 Bearcat Z1 XT GS
AIR SILENCER ASSEMBLY 0746-018
Ref Part No.
1 2 3 4 5 6 7 8 9 10 11 12 13 14
34
New Qty Description
0770-805 1670-732 1670-828 1670-980 0623-784 1670-830 1670-831 4606-276 0423-356 8050-212 4606-275 8427-602 0617-542 0617-543 0770-951 X
1 1 1 1 10 1 1 4 2 2 2 2 1 1 1
Intake, Support - Assembly (inc. 2-5) Intake, Support - Top Resonator, Top - Plenum Intake, Support - Bottom Screw, Self-Tapping Cover, Top Plenum - Right Cover, Top Plenum - Left Grommet Screw, Shoulder Washer Grommet Nut, Lock Foam, Air Silencer - Right Foam, Air Silencer - Left Silencer, Air - Assembly (inc. 15-18)
Ref Ref Part No No. New NewQty Qty Description Description
15 16 17 18 19 20 21 22 23 24 25 26
2670-209 2670-208 1623-934 1623-910 0619-206 1670-784 1670-785 1623-609 0423-029 1670-325 1670-324 0610-692 0610-693 27 2670-024 28 0623-165
X X X X
1 1 13 1 AR 1 1 1 1 1 1 AR AR 1 4
Seal Bracket, Latch Screw, Machine Pin, Retaining Foil, Protective - 30 ft Fitting, Elbow Grommet Screw, Self-Tapping Screw, Machine Grommet Fitting, Elbow Hose - Green - 25 ft Hose - Green - 100 ft Boot, Dual Intake Clip, Retaining
2012 Bearcat Z1 XT GS
OIL SEPARATOR ASSEMBLY 0743-700
Ref Part No.
1 2 3 4 5 6
1623-292 0610-785 0770-712 8476-620 5606-301 8427-602
New Qty Description
2 1 1 2 1 2
Clamp, Hose Hose, Breather Tank, Separator Screw, Machine Bracket, Mounting Nut, Lock
Ref Part No.
7 8 9 10 11
8408-610 1623-291 0610-665 1623-285 1623-288
New Qty Description
2 1 1 1 1
Screw, Cap Clamp, Hose Hose, Breather - Separator Clamp, Hose Clamp, Hose
35
2012 Bearcat Z1 XT GS
OIL TANK ASSEMBLY 0744-612
Ref Part No.
1 0770-933 2 3 4 5 6 7 8 9 10
36
2670-136 2670-135 1623-573 1670-729 1670-983 1670-914 1670-926 0610-755 0610-756
New Qty Description
1 1 1 3 3 1 1 1 1 1
Tank, Oil - Assembly (inc. 2-10 and two No. 11) Cap, Oil Tank (inc. 3) Seal Bushing, Flanged Grommet Screen, Oil Tank Plug, Drain (inc. 8) O-Ring Hose, Oil - Feed Hose, Oil - Return
Ref Ref Part No No. New NewQty Qty Description Description
11 12 13 14 15 16 17 18 19 20 21
1623-601 0610-790 1619-354 0648-441 1670-727 8408-616 1670-726 8476-630 1623-288 0610-759 1623-289
4 AR AR 2 1 4 1 3 1 1 1
Clamp, Hose Conduit - 5 ft Conduit, Flexible - 5 ft O-Ring Fitting, Oil Supply - Engine Screw, Cap Fitting, Oil Return - Engine Screw, Machine Clamp, Hose Hose, Breather - Oil Tank Clamp, Hose
2012 Bearcat Z1 XT GS
DRIVE CLUTCH 0744-677
Ref Part No.
1 2 3 4
New Qty Description
0746-442 X 0646-431 0646-430 0646-439 0646-433
5 4639-674
1 6 6 1 1 1
Clutch, Drive - Uncalibrated (inc. 2-4) Screw, Shoulder Washer, Lock Spring, Drive Clutch - Black/White Spring, Drive Clutch - Black/Gold Over 9,000 ft Alt. Kit, Cam Arm (inc. 6-9)
Ref Part No.
6 7 8 9 10
New Qty Description
8048-366 1602-692 1623-183 0646-747 0746-824 0746-828 X
3 6 3 3 3 3
Nut, Lock O-Ring Screw, Set Pin, Cam Arm Arm, Cam (inc. 8) Arm, Cam (inc. 8) - Over 9,000 ft Alt.
37
2012 Bearcat Z1 XT GS
DRIVEN CLUTCH 0744-639
Ref Part No.
1 2 3 4 5 6
38
New Qty Description
0726-320 X 0748-662 0648-433 0648-009 0648-713 0648-774 0648-753
1 1 1 1 2 1 1
Clutch, Driven - Assembly Bracket, Torque 36° (inc. 2-3) Ring, Snap Bearing Seat, Spring - Driven Clutch Spring, Driven Clutch - Orange Spacer
Ref Ref Part No No. New NewQty Qty Description Description
7 8 9 10 11 12 13
0648-453 0648-097 0648-815 X 8070-224 0648-139 0637-322 1623-517
1 6 3 6 3 1 9
Seat, Spring Pin, Cam Roller Roller, Cam Pin, Spring Roller, Cam Retainer, Torque Bracket (inc. 13) Screw, Machine
2012 Bearcat Z1 XT GS
CYLINDER HEAD ASSEMBLY 0744-848
Ref Part No.
1 3007-853 2 3 4 5 6 7 8 9 10 11 12
3403-056 3007-070 3423-043 3007-072 3006-598 3003-290 3007-073 3007-495 3007-496 3007-074 3007-390
New Qty Description
1
Head, Cylinder - Assembly (inc. 2-3 and four No. 4) 8 Guide, Valve 12 Screw, Cap 6 Pin, Dowel 1 Gasket, Cylinder Head 1 Screw, Cap 1 Gasket 6 Screw, Cap 6 Washer 2 Screw, Cap 6 Bolt, Stud 6 Nut
Ref Part No.
13 14 15 16 17 18 19 20 21 22 23 24 25
3003-290 3007-497 3423-088 3007-075 3007-076 3007-077 3007-078 3423-646 3423-680 0217-806 3007-079 3007-236 3007-380
New Qty Description
1 1 2 1 1 1 2 4 4 2 1 2 2
Gasket Plug, Oil Pin, Dowel Fitting, Hose Cover, Cylinder Head Gasket, Cover Gasket Screw, Machine Washer Plug, Spark (MR8AI-9) Bracket, Harness Coil, Ignition Screw, Cap
39
2012 Bearcat Z1 XT GS
CRANKCASE ASSEMBLY 0744-687
Ref Part No.
1 2 3 4 5 6 7 8 9 10 11 12 13 14
40
3007-854 3004-822 3007-498 3007-499 3402-444 3007-407 3007-083 3423-452 3402-556 3007-501 3403-106 3007-085 3007-086 3007-087
New Qty Description
1 3 1 2 1 1 3 3 6 6 1 1 2 6
Crankcase Assembly (inc. 2) Pin, Dowel Bolt, Stud Bolt, Stud Gasket Plug, Drain Gasket, Oil Plug Plug, Oil Gasket, Oil Plug Plug, Oil Gasket, Oil Plug Plug, Oil O-Ring, Crankcase Screw, Cap
Ref Ref Part No No. New NewQty Qty Description Description
15 16 17 18 19 20 21 22 23 24 25 26 27
3007-088 3007-681 3007-411 3007-401 3007-408 3007-090 3007-091 3007-092 3007-855 3007-093 3402-013 3423-051 3007-094
6 6 4 2 4 1 1 2 8 1 1 2 2
Screw, Cap Screw, Cap Screw, Cap Screw, Cap Screw, Cap Plate, Oil Separator - Right Plate, Oil Separator - Left Screw, Cap Screw, Cap Fitting, Hose Gasket O-Ring Jet, Piston Cooling
2012 Bearcat Z1 XT GS
MAGNETO COVER 0741-385
Ref Part No.
1 2 3 4 5 6
3007-095 3006-598 3003-290 3007-096 3007-097 3007-503
New Qty Description
1 1 1 1 2 18
Cover (inc. 2-3) Screw, Cap Gasket Gasket, Cover Pin, Dowel Screw, Cap
Ref Part No.
7 8 9 10 11 12
3402-013 3403-236 3402-898 3423-061 3403-106 3007-085
New Qty Description
1 1 1 1 1 1
Gasket Plug, TDC Plug, Crankshaft Hole O-Ring Gasket, Oil Plug Plug, Oil
41
2012 Bearcat Z1 XT GS
PISTON AND CRANKSHAFT ASSEMBLY 0741-389
Ref Part No.
1 2 3 4 5 6 7 8
3007-103 3007-104 3007-105 3008-529 3007-106 3007-107 3007-108 3007-109 3007-110 3007-111 3007-112 9 3007-113
42
New Qty Description
2 2 2 4 2 4 4 4 4 4 4 1
Piston Ring Set, Piston Pin, Piston Circlip, Piston Connecting Rod - Assembly (inc. 6-7) Screw, Cap Pin, Alignment Bearing, Crankshaft Pin - Green Bearing, Crankshaft Pin - Black Bearing, Crankshaft Pin - Brown Bearing, Crankshaft Pin - Yellow Crankshaft
Ref Ref Part No No. New NewQty Qty Description Description
10 3007-114 11 3007-114 3007-115 3007-116 3007-117 3007-119 3007-120 12 3007-121 3007-122 3007-123 13 3007-124
1 AR AR AR AR AR AR 6 6 6 1
Bearing, Thrust - Green Bearing, Thrust - Green Bearing, Thrust - Red Bearing, Thrust - Black Bearing, Thrust - Blue Bearing, Thrust - Yellow Bearing, Thrust - White Bearing, Crankshaft - Green Bearing, Crankshaft - Black Bearing, Crankshaft - Brown Seal, Oil
2012 Bearcat Z1 XT GS
STARTER CLUTCH ASSEMBLY 0741-390
Ref Part No.
1 2 3 4
3007-125 3007-126 3007-127 3007-128
New Qty Description
1 1 1 2
Limiter, Starter Idler Gear Gear, Starter Idler - No. 2 Clutch, Starter - One-Way Pin, Starter Idler
Ref Part No.
5 6 7 8
3007-129 3007-130 3007-131 3007-132
New Qty Description
1 6 2 1
Gear, Starter Clutch Screw, Machine Spacer Spacer, Idler Gear No. 2
43
2012 Bearcat Z1 XT GS
CRANK BALANCER ASSEMBLY 0741-391
Ref Part No.
1 3007-133 2 3007-134 3 3007-135 3007-136 3007-137
44
New Qty Description
1 1 12 12 12
Balancer, Crank - No. 1 Balancer, Crank - No. 2 Bearing, Crank Balancer - Green Bearing, Crank Balancer - Black Bearing, Crank Balancer - Brown
Ref Ref Part No No. New NewQty Qty Description Description
4 3007-138
2
Plug, Crank Balancer
2012 Bearcat Z1 XT GS
CAM CHAIN ASSEMBLY 0741-392
Ref Part No.
1 2 3 4 5 6 7
3007-141 3007-140 3007-139 3007-142 3007-143 3007-418 3007-144
New Qty Description
1 1 1 1 2 2 1
Ref Part No.
Guide, Cam Chain - No. 2 8 Guide, Cam Chain - No. 1 9 Chain, Cam 10 Tensioner, Cam Chain 11 Screw, Shoulder 12 Washer 13 Adjuster, Tensioner - Assembly (inc. 8-9)
3007-145 3007-146 3007-147 3007-148 3007-149 3007-509
New Qty Description
1 1 1 1 1 2
Spring Ball Gasket Bolt, Adjuster Washer Screw, Cap
45
2012 Bearcat Z1 XT GS
CAMSHAFT/VALVE ASSEMBLY 0741-393
Ref Part No.
1 2 3 4
46
3007-150 3007-506 3402-851 3402-852 3402-853 3402-854 3402-855 3402-856 3402-857 3402-858 3402-859 3402-860 3402-861 3402-862 3402-863 3402-864 3402-865 3402-866 3402-867 3402-868 3402-869 3402-870 3402-871 3402-872 3402-873 3402-874 3402-875 3402-876
New Qty Description
1 1 8 AR AR AR AR AR AR AR AR AR AR AR AR AR AR AR AR AR AR AR AR AR AR AR AR AR
Camshaft, Intake Camshaft, Exhaust Tappet Shim, Tappet - 2.30 mm Shim, Tappet - 2.35 mm Shim, Tappet - 2.40 mm Shim, Tappet - 2.45 mm Shim, Tappet - 2.50 mm Shim, Tappet - 2.55 mm Shim, Tappet - 2.60 mm Shim, Tappet - 2.65 mm Shim, Tappet - 2.70 mm Shim, Tappet - 2.75 mm Shim, Tappet - 2.80 mm Shim, Tappet - 2.85 mm Shim, Tappet - 2.90 mm Shim, Tappet - 2.95 mm Shim, Tappet - 3.00 mm Shim, Tappet - 3.05 mm Shim, Tappet - 3.10 mm Shim, Tappet - 3.15 mm Shim, Tappet - 3.20 mm Shim, Tappet - 3.25 mm Shim, Tappet - 3.30 mm Shim, Tappet - 3.35 mm Shim, Tappet - 3.40 mm Shim, Tappet - 3.45 mm Shim, Tappet - 3.50 mm
Ref Ref Part No No. New NewQty Qty Description Description
5 6 7 8 9 10 11
3007-152 3007-860 3007-625 3007-626 0693-281 3007-156 3402-226
4 4 8 8 16 8 8
Valve, Intake Valve, Exhaust Spring, Valve Retainer, Valve Spring Cotter, Valve Seat, Valve Spring Seal, Valve Stem
2012 Bearcat Z1 XT GS
EXHAUST MANIFOLD GASKET/INTAKE FLANGE ASSEMBLY 0741-394
Ref Part No.
1 2 3 4
3007-157 3007-158 3423-347 3423-726
New Qty Description
2 2 4 2
Flange, Intake O-Ring Screw, Cap Clamp, Intake Flange
Ref Part No.
5 6 7 8
3007-159 3007-794 3007-415 3007-390
New Qty Description
2 2 6 6
Clamp, Air Silencer Gasket, Exhaust Manifold Bolt, Stud Nut
47
2012 Bearcat Z1 XT GS
OIL PAN ASSEMBLY 0743-581
Ref Part No.
1 2 3 4 5 6 7
48
3007-099 3007-100 3007-504 3007-505 3402-011 3007-101 3402-556
New Qty Description
1 1 12 2 1 1 1
Gasket, Oil Pan Pan, Oil Screw, Cap Screw, Cap Gasket Plug, Drain Gasket
Ref Ref Part No No. New NewQty Qty Description Description
8 9 10 11 12 13 14
3007-501 3007-102 3007-092 3007-093 3402-013 3007-856 3007-507
1 1 7 1 1 1 1
Plug, Drain Plate, Oil Pan Screw, Cap Fitting Gasket Clamp, Hose Hose, Drain
2012 Bearcat Z1 XT GS
OIL PUMP ASSEMBLY 0741-395
Ref Part No.
1 2 3 4 5 6 7 8 9
3007-161 3007-496 3007-162 3007-505 3007-370 3005-206 3007-163 3007-164 3007-165
New Qty Description
1 4 1 2 2 2 2 2 2
Pump, Oil - Feed Screw, Cap Pump, Oil - Scavenge Screw, Cap Screw, Cap Pin, Dowel Seal, Oil Gear, Driven Washer
Ref Part No.
10 11 12 13 14 15 16 17
3007-166 3423-876 3007-167 3007-168 3007-169 3007-170 3007-171 3007-172
New Qty Description
2 2 1 1 1 1 1 1
Pin Circlip Valve, Oil-Relief Seat, Oil-Feed Check Valve Spring, Oil-Feed Check Valve Ball, Oil-Feed Check Valve Filter, Oil Strainer, Oil
49
2012 Bearcat Z1 XT GS
OIL COOLER ASSEMBLY 0741-396
Ref Part No.
1 2 3 4
50
3007-173 3007-174 3007-175 3007-176
New Qty Description
1 1 1 1
Bolt, Union Cooler, Oil Washer O-Ring
Ref Ref Part No No. New NewQty Qty Description Description
5 3007-177 6 3006-601 7 3423-424
1 1 4
Hose, Inlet Hose, Outlet Clamp, Hose
2012 Bearcat Z1 XT GS
WATER PUMP ASSEMBLY 0741-397
Ref Part No.
1 2 3 4 5
3007-178 3007-179 3007-180 3003-615 3402-465
New Qty Description
1 1 1 1 1
Pump, Water - Assembly (inc. 2-9) Impeller/Shaft Seal, Mechanical Bearing Seal, Oil
Ref Part No.
6 7 8 9 10
3007-181 3423-404 3007-511 3007-512 3007-503
New Qty Description
1 1 2 1 2
O-Ring O-Ring Screw, Machine E-Ring Screw, Cap
51
2012 Bearcat Z1 XT GS
WATER HOSE ASSEMBLY 0741-961
Ref Part No.
1 2 3 4 5 6 7 8
52
3007-182 3003-924 3007-369 3007-513 3007-184 3007-514 3007-186 3007-187
New Qty Description
1 1 3 1 1 1 1 1
Thermostat Cap, Thermostat (U.S.) Screw, Cap Hose, Inlet Hose, Bypass - No. 1 Hose, Bypass - No. 2 Hose, Bypass - No. 3 Fitting, Hose
Ref Ref Part No No. New NewQty Qty Description Description
9 10 11 12 13 14 15 16
3007-188 3004-923 3008-488 3007-857 3007-190 3007-191 3007-515 3007-516
1 2 3 2 1 1 2 1
Clamp, Hose - No. 1 Clamp, Hose - No. 3 Clamp, Hose - No. 2 Clamp, Hose Fitting, Hose O-Ring Screw, Cap Clip, Retaining
2012 Bearcat Z1 XT GS
THROTTLE BODY ASSEMBLY 0743-633
Ref Part No.
1 2 3 4 5 6 7 8 9 10 11 12 13 14 15
3007-858 3007-194 3007-195 3007-196 3007-197 3007-198 3007-199 3007-200 3007-201 3007-859 3007-203 3007-204 3007-205 3007-206 3007-207
New Qty Description
1 2 2 2 2 1 2 1 1 1 1 1 1 2 1
Body, Throttle - Assembly (inc. 2-18) Injector, Fuel - Assembly (inc. 3-4) O-Ring O-Ring Screw, Machine Rail, Fuel Clamp, Hose Screw, Stop (inc. 9) Nut Sensor, Throttle - Assembly (inc. 11) O-Ring Screw, Machine Valve, ISC - Kit Screw, Machine Screw, Machine
Ref Part No.
16 17 18 19 20 21 22 23 24 25 26 27 28 29 30
New Qty Description
3007-208 3007-209 3007-210 3006-588 3006-844 3007-517 3007-213 0623-540 3007-060 3530-047 3007-216 3007-392 3007-218 1619-348 0730-170 X
1 2 1 1 1 2 2 1 2 2 1 1 1 1 1
Fitting Hose Hose Sensor, Oxygen Switch, Oil Pressure Sensor, Boost/Air Pressure (inc. 22) Cover Tie, Cable - Triple Sensor, Air/Water Temperature Gasket Sensor, Cam Position Screw, Cap Protector, Cam Position Sensor Conduit - 5 ft ECU
53
2012 Bearcat Z1 XT GS
STARTER MOTOR ASSEMBLY 0744-461
Ref Part No.
1 2 3 4 5
54
3007-219 3007-225 3007-223 3007-401 3007-224 3007-226
New Qty Description
1 2 1 2 2 1
Complete Starter Motor Assembly Screw, Cap Brush Assembly Screw, Cap O-Ring Armature Assembly (inc. 6)
Ref Ref Part No No. New NewQty Qty Description Description
6 7 8 9 10 11
3007-227 3007-228 3007-229 3007-220 3007-221 3007-222
1 1 1 1 1 1
Ring, Snap Plate, Locking Shim Housing - Assembly (inc. 10) Seal, Oil O-Ring
2012 Bearcat Z1 XT GS
MAGNETO ASSEMBLY 0741-962
Ref Part No.
1 2 3 4 5
3007-231 3007-232 3007-233 3007-234 3007-519
New Qty Description
1 1 1 1 2
Stator Rotor/Flywheel Screw, Cap Washer Screw, Cap
Ref Part No.
6 7 8 9
3007-450 3007-235 3007-519 3004-540
New Qty Description
3 1 1 1
Screw, Cap Clamp, Lead Wire Screw, Cap Key
55
Ref.
Part No.
Qty. Description
Printed in U.S.A.
Ref.
Part No.
Qty. Description
p/n 2259-213
