Versatile SANDPIPER® Pump designs for a wide range of process control requirements
®
Air-Operated Double Diaphragm Pumps FEATURES & BENEFITS vs. Other Pump Types Air-Operated Self Priming (Dry) Light Weight Sealless Semi-Positive Displacement Variable Flow & Pressure Low Internal Fluid Velocities Metallic & Non-Metallic Construction Full Range of Elastomers Double Acting / Reciprocating Low NPSHR Accepts “FLEXIBLE” Power Source Coupling
Safe / Cool / Clean Installation Versatility Portable Runs Dry Dead Heads Safely / No Pressure Relief Required Full Range Performance (Zero to Max GPM) Immeasurable Loss of Volumetric Displacement Compatible with Wide Range of Fluids Compatible with Wide Range of Fluids Low Shear & Degradation Pumps Flowable, High Viscosity Fluids “Plug - N - Play (PUMP)”
FEATURES & BENEFITS... SANDPIPER® Pumps vs. Other Brands
“Exclusive” “Exclusive”
“Exclusive” “Exclusive”
“Exclusive” “Exclusive” “Exclusive” ACCESSORIES 2
ESADS+Plus® (External Serviceable Air Distribution System) Cross Drilled, Pilot Operated, Directional Air Valves Lube Free Air Valves All Bolted Construction Rotational Manifolds (Non-Metallic & Flap Valve Pumps) Rotational Manifolds (Metallic Ball Valve Pumps) CSA Certified AODD Pump Series Ex (ATEX 100a Compliant Metallic Pumps) 8 Non-Metallic Models (Ball Valves) 9 Metallic Models (Ball Valves) 5 Metallic Models (Flap Valves) Full Line of Surge Suppressors Solids Handling Discharge Porting Options
In - Line Serviceable No - Stall Guaranteed Air Line Lubricators are optional Safe & Easy Assembly Horizontal or Vertical Connections Horizontal, In-Line Connections Operates on Natural Gas - Burst Pressure to 625 PSI Groundable / Spark Free Variable Flows up to 4, 14, 23, 45, 90, 150 & 238 GPM Variable Flows up to 4.4, 15, 45, 106, 150 & 235 GPM Variable Flows up to 42, 140 & 260 GPM Pulsation Dampening .03 inches to 3 inches Eliminates Entrained Air or Settled Solids
Warren Rupp has an expanding line of Accessories & Controls for your total process control system. View the typical process control system loop on the following pages
1
2
LEAK DETECTION
PNEUMATIC LIQUID LEVEL CONTROL Warren Rupp’s float actuated liquid level control provide all-pneumatic operation. Especially useful in sump and liquid transfer situations, the float actuated switch opens and closes air supply to the pump for positive ON-OFF response. High capacity air valve accommodates air flow requirements up to 125 cfm, with a pressure drop less than 10 psi.
Electronic Leak Detector If the primary pumping diaphragm fails, this modular, watertight unit senses conductive changes if liquid enters the isolation chamber of the pump. Warning lights indicate which side of the pump is tainted. The unit can also be wired for audible alarm or pump shutdown. Low voltage. Simple installation. For use with the RuppGUARD™ Spill Prevention SANDPIPER® pumps. Part No.
Description
Fits
032-043-000
Electronic Leak Detector 110, 115, 220VAC Electronic Leak Detector 12-32VDC
ST1-A ST1½-A SSB1 SSB2 SET1 & SET2 S1F S15
032-044-000 032-037-000 032-045-000
Electronic Leak Detector 110, 115, 220VAC Electronic Leak Detector 12-32VDC
ET1-M ET1½-M ET3-M ET1½-SM
SB1 SB1½ SB2 SB3
S20 S30
Visual Leak Detector A sight tube style leak detector is installed on each driver chamber. If a pumping diaphragm break occurs, liquid in the sight tube changes. This type of leak detection is standard construction on all aluminum ET and S Non-Metallic spill prevention pumps. For use with the RuppGUARD™ Spill Prevention SANDPIPER® pumps.
Part No.
Description
032.036.000.
Pneumatic Liquid Level Control
3
TRANQUILIZER®
Metallic Surge Suppressors. For use with any reciprocating pump, Tranquilizer surge suppressors maintain a constant air cushion volume in a pumping application for the most effective surge suppression. All Tranquilizer models are automatically self-charging and self-venting. Flexible diaphragm separates air cushion from pumped product. Part No.
Description
TA-1 TD-1½ TA-2 TA-3
Tranquilizer Tranquilizer Tranquilizer Tranquilizer
Fits
Surge Surge Surge Surge
Suppressor Suppressor Suppressor Suppressor
1” Pumps 1” & 1½” Pumps 1½” & 2” Pumps 3” Pumps
Mechanical Leak Detector When a leak chemically attacks an internal o-ring on this detector, it actuates a plunger. This opens an air valve, which in turn activates a customer-supplied solenoid (or similar device) to trigger a signal. For use with the RuppGUARD™ Spill Prevention SANDPIPER® pumps ONLY. Part No.
Description
Fits
031-023-110 031-024-110
Air Operated Leak Detector Air Operated Leak Detector
ET1-M ET1½-M S15
ET2-M ET3-M S20 & S30
ST1½-A ST1-A ET1½-SM
SURGE DAMPENERS Designed for use with ½”, ¾” and 1” pumps, these dampeners are manually charged with air. PTFE diaphragms are standard, with wetted parts available in Polypropylene, PVDF, and Nylon. The DA05 is also available in Aluminum and Stainless Steel. Flow and pressure fluctuations are minimized, the dampener consumes no air after initial charging. Hardware is 302/304 Stainless Steel. Part No.
Description
Fits
DA05 DA05 Metallic DA07 DA10
Surge Surge Surge Surge
½”Pumps ½”Pumps ¾”Pumps 1”Pumps
Dampener Dampener Dampener Dampener
ACCESSORIES 3
Typical Process C
2 3
4 1
See page 3 for full description of Accessories 1 thru 3.
5
3. Tranquilizers® (Surge Dampeners)
1. Leak Detection
See pages 4 & 5 for full description of Accessories 4 thru 10.
2. Liquid Level Control
4. Muffler Options
ACCESSORIES 4
Control Loop
Stroke Counter/Batch Control
WARREN RUPP PUMP CONTROLS
6
7 9
10
8
5. Pulse Output Kits
8. Variable Speed Control
6. Stroke Counter/Batch Control
9. Filter/Regulator
7. Air Line Solenoid
10. Air Dryer
ACCESSORIES 5
4
OPTIONAL MUFFLERS
5
PULSE OUTPUT INTERFACE KITS Offered in a wide variety of sizes and voltages. These controls interface with the Warren Rupp Batch Controller, or your own process controls (PLC’s). Available in kit form, for field installation, or factory-built into a new pump.
Effective sound dampening for Warren Rupp pumps. Mufflers are a rugged Polymer or metallic housing. Sound dampening and encapsulated mufflers have replaceable acoustic composite inserts. All Warren Rupp pumps are supplied with a basic muffler. Part No.
Description
Fits
530-007-000 530-008-000 530-010-000 530-018-000 530-023-000
Muffler, Brass Mesh Muffler, Brass Mesh Muffler, Brass Mesh Muffler, Brass Mesh Muffler, Brass Mesh
½” ¾” 1” ¾” 3 / 8”
air air air air air
outlet outlet outlet outlet outlet
530-024-000 530-025-000 530-026-000 530-027-000 530-034-000
Muffler, Muffler, Muffler, Muffler, Muffler,
3
/ 8” ½” ¾” 1” ¾”
air air air air air
outlet outlet outlet outlet outlet
530-033-000 530-035-000 530-036-000
Muffler, Metallic Muffler, Metallic Muffler, Metallic
6
Sound Sound Sound Sound Sound
Dampening Dampening Dampening Dampening Dampening
1” air outlet / 8 ” air outlet ¾” air outlet
3
STROKE COUNTER/ BATCH CONTROL
Transforms your diaphragm pump into an accurate, controllable pump system. Uses interfaceable, user-friendly components for existing or new pumps, and process control systems. It eliminates troublesome and expensive flow-sensing devices. The Stroke Counter/Batch Control is an interfaceable electronic control to program repetitive diaphragm pump operations. This industrial-grade control offers performance and repeatability. Compatible with all Warren Rupp air-operated diaphragm pumps. The control unit functions as a batch control, a stroke counter, or both. The complete system requires the Stroke Counter/Batch Controller, the Pulse Output Kit & the Air line Solenoid. Part No.
Description
Voltage
249-006-000
110/120 or 220/240 VAC Single phase 50/60 Hz
110v, 220v
7
AIR LINE SOLENOID KIT
Provides automatic on/off operation of air-driven equipment. 110/120VAC and 220/240VAC (50/60 hertz) kits operate with the Warren Rupp or customer’s control units. 12VDC and 24VDC kits operate with customer-supplied controls only. Part No.
Description
Fits
894-001-000 894-002-000 894-003-000 894-004-000
110/120VAC Unit 220/240VAC Unit 12VDC Unit 24VDC Unit
PB¼-A S05
S07 S10
894-005-000 894-006-000 894-007-000 894-008-000
110/120VAC Unit 220/240VAC Unit 12VDC Unit 24VDC Unit
SA1-A SA25-A SB1-A SB25-A
ET1-M ET1½-SM SE½-A S1F
ST1-A ST25-A
894-009-000 894-010-000 894-011-000 894-012-000
110/120VAC Unit 220/240VAC Unit 12VDC Unit 24VDC Unit
SA2-A SA3-A SA4-A SA3-M SA4-M
SB1½-A SB2-A SB3-A SB4-A S15
ET1½-M ET2-M ET2-SM ET3-SM S20
ACCESSORIES 6
ST40-A ST3-M W09 W15 S30
Part No.
Description
Fits
475-148-036 475-148-037 475-148-038 475-148-039 475-148-040
DC Unit 110/120 or 220/240VAC DC Intrins. Safe 110VAC Intrins. Safe 220VAC Intrins. Safe
PB¼-A
475-148-001 475-148-010 475-148-017 475-148-024 475-148-031
DC Unit 110/120 or 220/240VAC DC Intrins. Safe 110VAC Intrins. Safe 220VAC Intrins. Safe
SE½-A SA1-A ET1½-SM SB25-A ST25-A
SB1-A ET1-M ST1-A SA25-A
475-148-004 475-148-011 475-148-018 475-148-025 475-148-032
DC Unit for AL Valve 110/120 or 220/240VAC (AL) DC Intrins. Safe (AL) 110VAC Intrins. Safe (AL) 220VAC Intrins. Safe (AL)
SB1½-A SA2-A SA4-A ET2-SM ST1½-A
SB2-A SA3-A ET1½-M ET2-M SB40-A ST40-A
475-148-005 475-148-012 475-148-019 475-148-026 475-148-033
DC Unit for CI Valve 110/120 or 220/240VAC (CI) DC Intrins. Safe (CI) 110VAC Intrins. Safe (CI) 220VAC Intrins. Safe (CI)
SB1½-A SA2-A SA4-A ET1½-M ST1½-A SB40-A
SB2-A SA3-A W09 ET2-SM ET2M ST40-A
475-148-006 475-148-013 475-148-020 475-148-027 475-148-034
DC Unit for AL Valve 110/120 or 220/240VAC (AL) DC Intrins. Safe (AL) 110VAC Intrins. Safe (AL) 220VAC Intrins. Safe (AL)
SA3-M SA4-M SB3-A
SB4-A ET3-S ET3-SM
475-148-007 475-148-014 475-148-021 475-148-028 475-148-035
DC Unit for CI Valve 110/120 or 220/240VAC (CI) DC Intrins. Safe (CI) 110VAC Intrins. Safe (CI) 220VAC Intrins. Safe (CI)
SA3-M SA4-M SB3-A SB4-A
ET3-M ET3-SM W15
475-198-021 475-198-022 475-198-023 475-198-024 475-198-025
DC Unit DC Intrins. Safe 110/120 or 220/240VAC 110VAC Intrins. Safe 220VAC Intrins. Safe
S05, S07, S10, with Encapsulated Muffler
475-198-026 475-198-027 475-198-028 475-198-029 475-198-030
DC Unit DC Intrins. Safe 110/120 or 220/240VAC 110VAC Intrins. Safe 220VAC Intrins. Safe
S05, S07, S10, with Muffler, Mesh Muffler or Direct-Piped Exhaust
475-198-001 475-198-002 475-198-003 475-198-004 475-198-005
DC Unit DC Intrins. Safe 110/120 or 220/240VAC 110VAC Intrins. Safe 220VAC Intrins. Safe
S1F Non-Metallic (DL3) S1F, S15, S20, S30, with Muffler, Mesh Muffler or Direct-Piped Exhaust
475-198-006 475-198-007 475-198-008 475-198-009 475-198-010
DC Unit DC Intrins. Safe 110/120 or 220/240VAC 110VAC Intrins. Safe 220VAC Intrins. Safe
S1F Non-Metallic (DL3) S1F, S15, S20, S30, with Encapsulated Muffler
8
ELECTRONIC SPEED CONTROL
Easy installation and operation. Fits most air-operated diaphragm pumps with operating pressures to 125 psi. Accurate control of variable flow rates, from zero flow to maximum. Operates on 110 or 220VAC. Manual operation with on-board, single turn potentiometer or automatic mode for remote control using the optional 4-20 mA input terminal. Speed Control System can be integrated with existing process control systems. Part No.
Description
Voltage
032-022-000 032-023-000
Electronic Speed Control Electronic Speed Control
110v 220v
9
FILTER/REGULATOR
Clean, dry air is the key to trouble-free pump operation. The Warren Rupp Filter/Regulator line offers modular convenience for installation and service. Part No.
Description
020-049-000 020-049-001 020-049-002 020-049-004 020-049-005 020-049-006 020-049-007 020-049-008 020-050-000 020-050-001 020-050-002 020-050-004 020-050-005 020-050-007 020-050-008 020-051-000 020-051-001
¼” Filter Regulator* ¼” Lubricator ¼” Shut Off Valve 20 Micron Filter Element Regulator Repair Kit Lubricator Repair Kit Mounting Bracket End Plate Kit ½” Filter Regulator* ½” Lubricator ½” Shut Off Valve 40 Micron Filter Element Regulator Repair Kit Mounting Bracket End Plate Kit ¾” Filter Regulator** ¾” Lubricator
*includes mounting bracket and 1½” pressure gauge **includes mounting bracket and 2” pressure gauge
10
Pail & Drum Adaptor Kits
Converting ¼”, ½” and ¾” plastic pumps for drum or pail applications is easy. The adaptor kits are constructed of chemically-resistant materials to handle the job. Plastic pipe assembly comes complete with all the hardware needed. Simply attach the threaded end to the suction manifold and lower it into the liquid source. Part No.
Description
Material
Fits
031-091-520 031-091-555
55 gallon Drum Kit 55 gallon Drum Kit
PVDF PVC
¼”& ½” Pumps ¼”& ½” Pumps
475-161-520 475-161-555 475-196-520 475-196-552
120# Barrel Kit 120# Barrel Kit 120# Barrel Kit 120# Barrel Kit
PVDF PVC PVDF PVC
½” ½” ½” ½”
Pumps Pumps Pumps Pumps
475-149-520 475-149-552 475-150-520 475-150-552 475-151-520 475-151-552
Pail Pail Pail Pail Pail Pail
Kit Kit Kit Kit Kit Kit
PVDF Polypropylene PVDF Polypropylene PVDF Polypropylene
¼” ¼” ½” ½” ¾” ¾”
Pumps Pumps Pumps Pumps Pumps Pumps
475-194-520 475-194-552
Pail Adaptor Kit Pail Adaptor Kit
PVDF Polypropylene
½” Pumps ½” Pumps
475-195-520 475-195-552
Pail Adaptor Kit Pail Adaptor Kit
PVDF Polypropylene
¾” Pumps ¾” Pumps
Adaptor Adaptor Adaptor Adaptor Adaptor Adaptor
AIR DRYER
This point-of-use air dryer is designed to remove 99% of the water, rust and other contaminants commonly present in compressed air lines. Clean, dry air enhances the life and performance of pneumatically-driven equipment. Part No.
Description
020-046-007 020-047-007 020-048-008
¼” Air Dryer ½” Air Dryer 1” Air Dryer
For additional information, please consult the factory or individual data sheets on our website: www.warrenrupp.com
®SANDPIPER, PortaPump, Tranquilizer, and Warren Rupp are registered tradenames of Warren Rupp, Inc. ©Copyright 2004 Warren Rupp, Inc. All rights reserved.
ACCESSORIES 7
Q U A LIT
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Quality System Certified
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EN R E GIS T E R E D E TA L M M ANAGE
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WARREN RUPP, INC. A Unit of IDEX Corporation 800 North Main Street P.O. Box 1568 Mansfield, OH 44901-1568 USA Phone: 419-524-8388 Fax: 419-522-7867
Environmental Management System Certified
