READ THIS FIRST Model G9933 ***IMPORTANT UPDATE*** For Machines Mfd. Since 12/16 and Owner's Manual Revised 05/09 For questions or help with this product contact Tech Support at (570) 546-9663 or
[email protected]
The following change was recently made to this machine since the owner's manual was printed: •
Added a front guard to each spindle guard assembly.
Aside from this information, all other content in the owner's manual applies and MUST be read and understood for your own safety. IMPORTANT: Keep this update with the owner's manual for future reference. For questions or help, contact our Tech Support at (570) 546-9663 or
[email protected].
New Parts
New Inventory
301 236 235
234
Inventory Qty A. Front Guards............................................... 3 B. Front Guard Extension Plates..................... 3 C. Flat Washers 6mm.................................... 12 D. Knob Bolts M6-1 x 16................................ 12
A 233
B
REF PART #
DESCRIPTION
233 234 235 236 301
FRONT GUARD EXTENSION PLATE FRONT GUARD FLAT WASHER 6MM KNOB BOLT M6-1 X 16 6-LOBE CUTTER HAZARD LABEL
P9933233 P9933234 P9933235 P9933236 P9933301
C
D
Note: The inventory items above are pre-installed on the fence and guard assemblies. Refer to the Assembly section in the owner's manual for instructions on assembling the fence and guard assemblies.
COPYRIGHT © MAY, 2017 BY GRIZZLY INDUSTRIAL, INC. WARNING: NO PORTION OF THIS MANUAL MAY BE REPRODUCED IN ANY SHAPE OR FORM WITHOUT THE WRITTEN APPROVAL OF GRIZZLY INDUSTRIAL, INC. #BL18964 PRINTED IN TAIWAN
Front Guard Positioning The front guard helps protect the user from additional exposure to the cutter and any chips thrown by it. To minimize the risk of injury, the front guard must be adjusted so it encloses as much of the spindle area as possible, while still allowing the workpiece to pass through the cut. Typically this means the front guard is positioned to just clear the top of the workpiece. To position the front guard (see Figure 44), loosen the top knob bolts and slide the extension plate in or out, then loosen the front knob bolts and raise or lower the front guard as needed. Tighten the knob bolts to secure the setting.
All guards MUST be installed on your shaper before operating it. Shapers can quickly cause serious injury if some kind of guard is not used. To reduce your risk of injury, read and follow the entire Owner's Manual carefully and do additional research on shop-made guards and safety jigs.
Knob Bolts Extension Plate
Spindle Guard
Front Guard Figure 44. Extension plate and front guard attached to spindle guard.
-2-
G9933 Update (Mfd. Since 12/16)
MODEL G9933 THREE SPINDLE SHAPER OWNER'S MANUAL
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4HIS MANUAL PROVIDES CRITICAL SAFETY INSTRUCTIONS ON THE PROPER SETUP OPERATION MAINTENANCE AND SERVICE OF THIS MACHINEEQUIPMENT &AILURE TO READ UNDERSTAND AND FOLLOW THE INSTRUCTIONS GIVEN IN THIS MANUAL MAY RESULT IN SERIOUS PERSONAL INJURY INCLUDING AMPUTATION ELECTROCUTION OR DEATH 4HE OWNER OF THIS MACHINEEQUIPMENT IS SOLELY RESPONSIBLE FOR ITS SAFE USE 4HIS RESPONSIBILITY INCLUDES BUT IS NOT LIMITED TO PROPER INSTALLATION IN A SAFE ENVIRONMENT PERSONNEL TRAINING AND USAGE AUTHORIZATION PROPER INSPECTION AND MAINTENANCE MANUAL AVAILABILITY AND COMPREHENSION APPLICATION OF SAFETY DEVICES BLADECUTTER INTEG RITY AND THE USAGE OF PERSONAL PROTECTIVE EQUIPMENT 4HE MANUFACTURER WILL NOT BE HELD LIABLE FOR INJURY OR PROPERTY DAMAGE FROM NEGLIGENCE IMPROPER TRAINING MACHINE MODIFICATIONS OR MISUSE
3OME DUST CREATED BY POWER SANDING SAWING GRINDING DRILLING AND OTHER CONSTRUCTION ACTIVITIES CONTAINS CHEMICALS KNOWN TO THE 3TATE OF #ALIFORNIA TO CAUSE CANCER BIRTH DEFECTS OR OTHER REPRODUCTIVE HARM 3OME EXAMPLES OF THESE CHEMICALS ARE s ,EAD FROM LEAD BASED PAINTS s #RYSTALLINE SILICA FROM BRICKS CEMENT AND OTHER MASONRY PRODUCTS s !RSENIC AND CHROMIUM FROM CHEMICALLY TREATED LUMBER 9OUR RISK FROM THESE EXPOSURES VARIES DEPENDING ON HOW OFTEN YOU DO THIS TYPE OF WORK 4O REDUCE YOUR EXPOSURE TO THESE CHEMICALS 7ORK IN A WELL VENTILATED AREA AND WORK WITH APPROVED SAFETY EQUIP MENT SUCH AS THOSE DUST MASKS THAT ARE SPECIALLY DESIGNED TO FILTER OUT MICROSCOPIC PARTICLES
Table of Contents INTRODUCTION ............................................... 2 BVcjVa6XXjgVXn########################################### ' 8dciVXi>c[d#################################################### ' BVX]^cZ9ZhXg^ei^dc###################################### ' >YZci^[^XVi^dc################################################### ( BVX]^cZ9ViVH]ZZi###################################### ) SECTION 1: SAFETY ....................................... 6 HV[Zin>chigjXi^dch[dgBVX]^cZgn################## + 6YY^i^dcVaHV[Zin>chigjXi^dch[dgH]VeZgh##### SECTION 2: CIRCUIT REQUIREMENTS ........ 9 ''%KH^c\aZ"E]VhZDeZgVi^dc####################### . EdlZg8dccZXi^dc######################################## &% SECTION 3: SETUP ....................................... 11 CZZYZY[dgHZije######################################### && JceVX`^c\#################################################### && >ckZcidgn###################################################### &' 8aZVcje######################################################## &( H^iZ8dch^YZgVi^dch###################################### &) A^[i^c\EaVX^c\H]VeZg############################## &* Bdjci^c\idH]de;addg############################### &* 6hhZbWan##################################################### &+ 9jhi8daaZXi^dc############################################# &, IZhiGjc###################################################### &, GZXdbbZcYZY6Y_jhibZcih######################## &SECTION 4: OPERATIONS ........................... 19 EdlZg8dcigdah############################################ &. DeZgVi^dcDkZgk^Zl##################################### '% HidX`>cheZXi^dcGZfj^gZbZcih################ '% 8jiiZgGdiVi^dc9^gZXi^dc############################# '& 8jiiZg=Z^\]i################################################ '& =daY"9dlch################################################# '' ;ZcXZ6Y_jhibZci######################################## '' 8]Vc\^c\HeZZYh######################################## '( IVWaZ>chZgih################################################ '* 8jiiZg>chiVaaVi^dc######################################### '* 8jiiZgHV[ZinggZ\jaVgH]Ve^c\######################################### (' EViiZgcLdg`################################################ ('
SECTION 5: ACCESSORIES ......................... 34 SECTION 6: MAINTENANCE......................... 36 HX]ZYjaZ###################################################### (+ 8aZVc^c\EgdiZXi^c\################################## (+ AjWg^XVi^dc################################################### (, K"7ZaiIZch^dc^c\GZeaVXZbZci############### (SECTION 7: SERVICE ................................... 39 IgdjWaZh]ddi^c\########################################### (. IVWaZ>chZgi6Y_jhibZci############################### )& He^cYaZGZeaVXZbZci################################### )& 6a^\c^c\;ZcXZ############################################# )' He^cYaZ8Vgig^Y\Z$7ZVg^c\GZeaVXZbZci##### )( SECTION 8: WIRING ...................................... 46 L^g^c\HV[Zin>chigjXi^dch############################ )+ L^g^c\DkZgk^Zl########################################### ), L^g^c\9^V\gVb 6 ###################################### )L^g^c\9^V\gVb 7 ###################################### ). SECTION 9: PARTS ....................................... 50 BdidgHe^cYaZ########################################### *% 8VW^cZiIVWaZ########################################### *' ;ZcXZ
INTRODUCTION Manual Accuracy
Contact Info
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Machine Description BVcj[VXijgZ9ViZ d[NdjgBVX]^cZ
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NOTICE If you have never used this type of machine or equipment before, WE STRONGLY RECOMMEND that you read books, review industry trade magazines, or get formal training before beginning any projects. Regardless of the content in this section, Grizzly Industrial will not be held liable for accidents caused by lack of training.
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Machine Data Sheet
MACHINE DATA SHEET Customer Service #: (570) 546-9663 · To Order Call: (800) 523-4777 · Fax #: (800) 438-5901
MODEL G9933 THREE SPINDLE SHAPER Product Dimensions: Weight............................................................................................................................................................ 1185 lbs. Length/Width/Height................................................................................................................. 45-1/2 x 52-1/8 x 45 in. Foot Print (Length/Width)................................................................................................................. 37-1/4 x 34-1/4 in. Shipping Dimensions: Type........................................................................................................................................................... Wood Crate Content............................................................................................................................................................ Machine Weight............................................................................................................................................................ 1260 lbs. Length/Width/Height............................................................................................................................. 50 x 54 x 43 in. Electrical: Switch........................................................................................................ Magnetic with Thermal Overload Protector Switch Voltage...................................................................................................................................................... 220V Minimum Circuit Size........................................................................................................................................ 30 amp Plug Included............................................................................................................................................................ No Motors: Main Type.................................................................................................................. TEFC Capacitor Start Induction Horsepower.................................................................................................................................................3 HP Voltage........................................................................................................................................................220V Prewired......................................................................................................................................................220V Phase........................................................................................................................................................ Single Amps.............................................................................................................................................................18A Speed.................................................................................................................................................3450 RPM Cycle..........................................................................................................................................................60 Hz Number Of Speeds........................................................................................................................................... 1 Power Transfer ................................................................................................................................... Belt Drive Bearings....................................................................................................................... Shielded and Lubricated Main Specifications: Operation Info Max. Cutter Height............................................................................................................................... 4-9/16 in. Max. Cutter Dia............................................................................................................................................ 6 in. Spindle Sizes......................................................................................................................................... 1-1/4 in. Spindle Lengths..................................................................................................................................... 5-7/8 in. Exposed Spindle Length.............................................................................................................................. 4 in. Spindle Cap Under The Nut................................................................................................................... 4-1/2 in. Spindle Speeds...................................................................................................................... 7000, 10000 RPM Spindle Travel.............................................................................................................................................. 4 in. Spindle Openings.............................................................................................................. 3-1/4, 6-1/4, 8-1/4 in.
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Table Info No. Of Table Inserts.......................................................................................................................................... 2 Table Insert Sizes I.D...................................................................................................................3-1/8, 6-1/4 in. Table Insert Sizes O.D...............................................................................................................7-1/4, 9-3/16 in. Table Counterbore Diameter..................................................................................................................8-1/4 in. Table Counterbore Depth..........................................................................................................................3/8 in. Table Size Length................................................................................................................................ 28-1/4 in. Table Size Width.................................................................................................................................. 21-3/4 in. Table Size Thickness........................................................................................................................... 3-1/16 in. Floor To Table Height.................................................................................................................................35 in. Table Fence Length............................................................................................................................. 27-1/8 in. Table Fence Width................................................................................................................................ 13/16 in. Table Fence Height................................................................................................................................3-7/8 in. Miter Gauge Info Miter Angle.......................................................................................................................................90 - 30 deg. Miter Gauge Slot Type...............................................................................................................................T-Slot Miter Gauge Slot Width............................................................................................................................. 3/4 in. Miter Gauge Slot Height............................................................................................................................ 7/8 in. Construction Table Const............................................................................................................................. Ground Cast Iron Base Const............................................................................................................................. Pre-Formed Steel Body Assembly Const.......................................................................................................................... Cast Iron Cabinet Const......................................................................................................................... Pre-Formed Steel Fence Const....................................................................................................................... Cast Iron with Wood Miter Gauge Const............................................................................................................................... Cast Iron Guard Const......................................................................................................................................... Cast Iron Spindle Bearings............................................................................................................. Sealed and Lubricated Paint.......................................................................................................................................................... Epoxy Other No. Of Dust Ports.............................................................................................................................................. 1 Dust Port Size.............................................................................................................................................. 4 in. Other Specifications: Country Of Origin ..............................................................................................................................................Taiwan Warranty ............................................................................................................................................................ 1 Year Serial Number Location .................................................................................................. ID Label on Front of Cabinet Assembly Time ........................................................................................................................................... 60 minutes Features: 3 Separate Motors 3 Micro Adjustable Fences 3 Magnetic Reversing Switches Spindles Include Spacer and Nuts Vertical Spindle Lock Spindle Turning Lock Heavy Duty Miter Gauge Included Includes Service Wrenches and Tool Box Router Bit Spindle Available as an Option 3/4" and 1/2" Spindles Available as an Option Three 4" Dust Ports Two Spindle Speeds-7,000 & 10,000 RPM
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SECTION 1: SAFETY
For Your Own Safety, Read Instruction Manual Before Operating this Machine The purpose of safety symbols is to attract your attention to possible hazardous conditions. This manual uses a series of symbols and signal words intended to convey the level of importance of the safety messages. The progression of symbols is described below. Remember that safety messages by themselves do not eliminate danger and are not a substitute for proper accident prevention measures. Indicates an imminently hazardous situation which, if not avoided, WILL result in death or serious injury. Indicates a potentially hazardous situation which, if not avoided, COULD result in death or serious injury. Indicates a potentially hazardous situation which, if not avoided, MAY result in minor or moderate injury. It may also be used to alert against unsafe practices. symbol is used to alert the user to useful information about NOTICE This proper operation of the machine. Safety Instructions for Machinery
Safety Instructions for Machinery 1.
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2.
ALWAYS USE ANSI APPROVED SAFETY GLASSES WHEN OPERATING MACHINERY. :kZgnYVn ZnZ\aVhhZh dcan ]VkZ ^beVXi gZh^hiVci aZchZh·i]Zn VgZ CDIhV[Zin\aVhhZh#
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3.
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6.
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Safety Instructions for Machinery 7.
ONLY ALLOW TRAINED AND PROPERLY SUPERVISED PERSONNEL TO OPERATE MACHINERY. BV`Z hjgZ deZgVi^dc^chigjXi^dchVgZhV[ZVcYXaZVgan jcYZghiddY#
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KEEP CHILDREN/VISITORS AWAY. @ZZe Vaa X]^aYgZc VcY k^h^idgh VlVn [gdb bVX]^cZgn# L]Zc bVX]^cZ ^h cdi ^c jhZ! Y^hXdccZXi ^i [gdb edlZg! adX` ^i dji! dg Y^hVWaZ i]Z hl^iX] id bV`Z ^i Y^[[^Xjai [dg jcVji]dg^oZYeZdeaZidhiVgii]ZbVX]^cZ#
9.
UNATTENDED OPERATION. AZVk^c\ bVX]^cZ jcViiZcYZY l]^aZ ^ih gjcc^c\ \gZVian^cXgZVhZhi]Zg^h`d[VcVXX^YZcidg egdeZginYVbV\Z#IjgcbVX]^cZOFFVcY Vaadl Vaa bdk^c\ eVgih id XdbZ id V Xdb" eaZiZhideWZ[dgZlVa`^c\VlVn#
16. REMOVE CHUCK KEYS OR ADJUSTING TOOLS. BV`Z V ]VW^i d[ cZkZg aZVk^c\ X]jX``Znhdgdi]ZgVY_jhibZciiddah^c$dc i]ZbVX]^cZ·ZheZX^VaancZVghe^cYaZh 17. DAMAGED MACHINERY.8]ZX`[dgW^cY" ^c\ dg b^hVa^\cZY eVgih! Wgd`Zc eVgih! addhZ Wdaih! di]Zg XdcY^i^dch i]Vi bVn ^beV^gbVX]^cZdeZgVi^dc#6alVnhgZeV^gdg gZeaVXZYVbV\ZYeVgihWZ[dgZdeZgVi^dc# 18. DO NOT FORCE MACHINERY. Ldg` Vi i]ZheZZY[dgl]^X]i]ZbVX]^cZdgVXXZh" hdgnlVhYZh^\cZY# 19. SECURE WORKPIECE. JhZ XaVbeh dg V k^hZ id ]daY i]Z ldg`e^ZXZ l]Zc egVXi^" XVa# 6 hZXjgZY ldg`e^ZXZ egdiZXih ndjg ]VcYhVcY[gZZhWdi]]VcYhiddeZgViZi]Z bVX]^cZ#
10. DO NOT USE IN DANGEROUS ENVIRONMENTS. 9D CDI jhZ bVX]^c" Zgn ^c YVbe! lZi adXVi^dch! dg l]ZgZ Vcn [aVbbVWaZdgcdm^djh[jbZhbVnZm^hi#
20. DO NOT OVERREACH. BV^ciV^c hiVW^a^in VcY WVaVcXZ Vi Vaa i^bZh l]Zc deZgVi^c\ bVX]^cZ#
11. KEEP WORK AREA CLEAN AND WELL LIGHTED. 8ajiiZgVcYYVg`h]VYdlhbVn XVjhZVXX^YZcih#
21. MANY MACHINES CAN EJECT WORKPIECES TOWARD OPERATOR. @cdlVcYVkd^YXdcY^i^dchi]ViXVjhZi]Z ldg`e^ZXZid`^X`WVX`#
12. USE A GROUNDED POWER SUPPLY RATED FOR THE MACHINE AMPERAGE.
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Additional Safety Instructions for Shapers 1.
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2.
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7.
SHORT STOCK. Id gZYjXZ i]Z g^h` d[ i]Z deZgVidg h ]VcYh XdciVXi^c\ i]Z he^cc^c\ XjiiZg! 9D CDI h]VeZ hidX` h]dgiZg i]Vc &' l^i]dji heZX^Va hV[Zin [^mijgZh dg _^\h# L]Zcedhh^WaZ!h]VeZadc\ZghidX`!i]ZcXji idh^oZ#
8.
MULTIPLE LIGHT PASSES. Id Vkd^Y dkZgadVY^c\ i]Z bVX]^cZ VcY XjiiZg! cZkZg ViiZbeiidgZbdkZiddbjX]bViZg^Va^cdcZ eVhh#>i^hhV[ZgVcYa^`ZanidegdYjXZ]^\]Zg fjVa^inldg`^[ndjVaadli]ZXjiiZgidgZbdkZ bViZg^Val^i]bjai^eaZa^\]ieVhhZh#
9.
3.
SAFETY GUARDS & DEVICES. 9D CDI gZbdkZ i]Z egdiZXi^kZ XjiiZg \jVgY l]^aZ deZgVi^c\# JhZ V [^mijgZ! _^\! dg ]daY"Ydlc YZk^XZ id gZYjXZ i]Z g^h` d[ `^X`WVX` dg ^c_jgn#
WORKPIECE CONDITION. 6alVnh^cheZXi i]Z ldg`e^ZXZ WZ[dgZ WZ\^cc^c\ deZgVi^dc [dg `cdih! ]daZh! dg [dgZ^\c dW_ZXih hjX] Vh cV^ah!hiVeaZh!ZiX#!i]ViXVcXVjhZ`^X`WVX` dg[an^c\YZWg^hidWZi]gdlcVii]ZdeZgVidg# >[ndjVgZcdihjgZVWdjii]ZXdcY^i^dcd[i]Z ldg`e^ZXZ!9DCDIjhZ^i
4.
CUTTER CLEARANCE. >[i]Zhe^cc^c\Xji" iZg XdbZh ^c XdciVXi l^i] i]Z XjiiZg \jVgY! [ZcXZ! dg di]Zg bVX]^cZ eVgih! deZgVidg ^c_jgndgbVX]^cZYVbV\ZXdjaYgZhjai#L^i] i]Z bVX]^cZ Y^hXdccZXiZY [gdb edlZg VcY lZVg^c\]VcYegdiZXi^dc!gdiViZi]ZXjiiZgWn ]VcYidbV`ZhjgZi]ZgZ^hegdeZgXaZVgVcXZ WZ[dgZWZ\^cc^c\deZgVi^dc#
10. PUSH STICKS. 6ai]dj\]jh^c\ejh]hi^X`h Vh V hV[Zin YZk^XZ ^h jhjVaan V \ddY ^YZV! ZmZgX^hZ XVji^dc# >[ i]Z ejh] hi^X` XdbZh ^c XdciVXi l^i] i]Z XjiiZg Yjg^c\ deZgVi^dc! ^iXVc[andjid[ndjg]VcYViV]^\]gViZd[ heZZY!XVjh^c\hZg^djheZghdcVa^c_jgn#JhZ [^mijgZh! _^\! VcY ]daY"Ydlc YZk^XZh Vh V hV[ZgVaiZgcVi^kZ#
5.
RUB COLLARS. IdegZkZcii]Zldg`e^ZXZ ha^ee^c\eVhii]ZXjiiZgVcYedhh^WangZhjai" ^c\^ceZghdcVa^c_jgn!C:K:GhiVgidjiViV XdgcZg l]Zc h]Ve^c\ XdcidjgZY ldg` VcY jh^c\VgjWXdaaVg#GZ[ZgidRub Collars dc Page 31d[i]^hbVcjVa[dgYZiV^aZY^chigjX" i^dch#
11. SECURE COMPONENTS. 6alVnh bV`Z hjgZi]ZXjiiZgdgW^ih![ZcXZ!he^cYaZ]Z^\]i adX``cdW!VcYdi]ZghV[ZinYZk^XZhVgZi^\]i WZ[dgZWZ\^cc^c\deZgVi^dcidegZkZcijcZm" eZXiZYbdkZbZcid[i]ZhZeVgihi]ViXdjaY gZhjai^cdeZgVidg^c_jgn#
6.
BLIND CUT WHENEVER POSSIBLE. I]^h `ZZeh i]Z `c^kZh dc i]Z jcYZgh^YZ d[ i]Z ldg`e^ZXZl]ZcXjii^c\!l]^X]gZYjXZhi]Z g^h`d[VXX^YZciVaXdciVXi#
12. FEED RATE. CZkZg [dgXZ i]Z ldg`e^ZXZ i]gdj\] i]Z XjiiZg·aZi i]Z XjiiZg Yd i]Z ldg` :mXZhh^kZ [dgXZ XdjaY gZhjai ^c eddg gZhjaihVcYXVc^cXgZVhZi]ZX]VcXZd[`^X`" WVX`#
Like all machinery there is potential danger when operating this machine. Accidents are frequently caused by lack of familiarity or failure to pay attention. Use this machine with respect and caution to decrease the risk of operator injury. If normal safety precautions are overlooked or ignored, serious personal injury may occur. "-"
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SECTION 2: CIRCUIT REQUIREMENTS 220V Single-Phase Operation
Electrocution or fire could result if machine is not grounded and installed in compliance with electrical codes. Compliance MUST be verified by a qualified electrician!
Minimum Cord Requirements ;dg''%KXdccZXi^dc!jhZVhigVcYZY"XdeeZgÄZm" ^WaZ XdgY i]Vi bZZih i]Z b^c^bjb gZfj^gZbZcih a^hiZYWZadl!YdZhcdiZmXZZY*%[i#!VcY]VhVc ^chjaVi^dc ineZ i]Vi hiVgih l^i] H# 6 fjVa^ÃZY ZaZXig^X^VcBJHIYZiZgb^cZi]ZWZhiXdgYidjhZ ^c ndjg Zck^gdcbZci YZeZcY^c\ dc ZmedhjgZ id bd^hijgZ!]ZVi!VcYd^ah# ''%KH^c\aZ"E]VhZ###############&'$(6L
Power Connection Device I]ZineZd[eaj\gZfj^gZYidXdccZXindjgbVX]^cZ idedlZgYZeZcYhdci]ZineZd[hZgk^XZndjXjg" gZcian ]VkZ dg eaVc id ^chiVaa# LZ gZXdbbZcY jh^c\i]Zeaj\h]dlc^cFigure 2#
Serious personal injury could occur if you connect the machine to power before completing the setup process. DO NOT connect the machine to the power until instructed later in this manual.
Full Load Amperage Draw I]^h bVX]^cZ YgVlh i]Z [daadl^c\ Vbeh jcYZg bVm^bjbadVY/ 6be9gVl############################################## &-6beh
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Power Supply Circuit Requirements
Extension Cords
I]ZedlZghjeeanX^gXj^i[dgndjgbVX]^cZBJHI WZ \gdjcYZY VcY gViZY [dg i]Z VbeZgV\Z \^kZc WZadl#CZkZggZeaVXZVX^gXj^iWgZV`ZgdcVcZm^hi" ^c\ X^gXj^i l^i] dcZ d[ ]^\]Zg VbeZgV\Z l^i]dji Xdchjai^c\VfjVa^ÃZYZaZXig^X^VcidZchjgZXdbea^" VcXZl^i]l^g^c\XdYZh#If you are unsure about the wiring codes in your area or you plan to connect your machine to a shared circuit, consult a qualified electrician.
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B^c^bjb8^gXj^iH^oZ#############################(%6beh
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Power Cord Connection
Electrocution could result if you attempt to connect the incoming power wires to the machine when they are energized with power. ALWAYS make sure the incoming power wires are not connected to power before installing them to the machine.
Serious personal injury could occur if you connect the machine to power before completing the setup process. DO NOT connect the machine to the power until instructed later in this manual. To connect the power cord to the shaper: 1. GZVY VcY jcYZghiVcY i]Z lVgc^c\h VcY ^chigjXi^dch XdkZgZY ^c i]Z Circuit RequirementshZXi^dcdcPage 9#
4. 8dccZXi i]Z ^cXdb^c\ \gdjcY l^gZ deedh^iZ i]ZhbVaaZgnZaadlVcY\gZZc\gdjcYl^gZd[ i]Zh]VeZg!Vh^aajhigViZY^cFigure 4# H]VeZg 8dccZXi^dc
2. GZbdkZ i]Z ZaZXig^XVa Wdm XdkZg adXViZY dc i]Z djih^YZ WVhZ d[ i]Z bVX]^cZ hZZ Figure 3 #
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SECTION 3: SETUP Needed for Setup This machine presents serious injury hazards to untrained users. Read through this entire manual to become familiar with the controls and operations before starting the machine!
Wear safety glasses during the entire setup process!
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Unpacking The Model G9933 is a heavy machine. Serious personal injury may occur if safe moving methods are not used. To be safe, get assistance and use power equipment rated for at least 1500 lbs. to move the shipping crate and remove the machine from the crate.
Ndjg bVX]^cZ lVh XVgZ[jaan eVX`V\ZY [dg hV[Z igVchedgiVi^dc# GZbdkZ i]Z eVX`V\^c\ bViZg^Vah [gdb VgdjcY ndjg bVX]^cZ VcY ^cheZXi ^i# >[ ndj Y^hXdkZgi]ZbVX]^cZ^hYVbV\ZY!please immediately call Customer Service at (570) 546-9663 for advice. HVkZi]ZXdciV^cZghVcYVaaeVX`^c\bViZg^Vah[dg edhh^WaZ ^cheZXi^dc Wn i]Z XVgg^Zg dg ^ih V\Zci# Otherwise, filing a freight claim can be difficult. L]ZcndjVgZXdbeaZiZanhVi^h[^ZYl^i]i]ZXdcY^" i^dcd[ndjgh]^ebZci!^ckZcidgni]ZXdciZcih#
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Inventory
6
I]Z[daadl^c\^hVYZhXg^ei^dcd[i]ZbV^cXdbed" cZcihh]^eeZYl^i]ndjgbVX]^cZ#AVni]ZXdbed" cZcihdjiid^ckZcidgni]Zb# Note: If you can't find an item on this list, check the mounting location on the machine or examine the packaging materials carefully. Occasionally we pre-install certain components for shipping purposes. Inventory: (Figures 5–6) Qty A. BdYZa<..((H]VeZg################################# & B. ;ZcXZ[ Vcn cdcegdeg^ZiVgn eVgih VgZ b^hh^c\ Z#\# V cji dg V lVh]Zg ! lZ l^aa \aVYan gZeaVXZ i]Zb0 dg [dgi]ZhV`Zd[ZmeZY^ZcXn!gZeaVXZbZcihXVcWZ dWiV^cZYVindjgadXVa]VgYlVgZhidgZ#
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SUFFOCATION HAZARD! Immediately discard all plastic bags and packing materials to eliminate choking/suffocation hazards for children and animals.
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Cleanup Gasoline and petroleum products have low flash points and can explode or cause fire if used to clean machinery. Avo i d u sing t h e s e p r o d u c t s to cl e a n machin e r y.
I]Z jceV^ciZY hjg[VXZh d[ ndjg bVX]^cZ VgZ XdViZY l^i] V ]ZVkn"Yjin gjhi egZkZciVi^kZ i]Vi egZkZcihXdggdh^dcYjg^c\h]^ebZciVcYhidgV\Z# I]^h gjhi egZkZciVi^kZ ]Vh WZZc ndjg bVX]^cZ h XadhZ Vaan VcY \jVgY^Vc h^cXZ ^i aZ[i i]Z [VXidgn# >[ ndjg bVX]^cZ Vgg^kZY id ndj [gZZ d[ gjhi! i]Zc WZ i]Vc`[ja i]Vi i]Z gjhi egZkZciVi^kZ egdiZXiZY ^i Yjg^c\ ^ih _djgcZn###VcY ign id hiVn i]Vc`[ja Vh ndjXaZVc^id[[!WZXVjhZ^iXVcWZX]VaaZc\^c\id gZbdkZ^[ndjVgZjcegZeVgZYVcY^beVi^Zci#
Many cleaning solvents are toxic if inhaled. Minimize your risk by only using these products in a well ventilated area.
EaVc dc heZcY^c\ hdbZ i^bZ XaZVc^c\ ndjg bVX]^cZ# I]Z i^bZ ndj heZcY Yd^c\ i]^h l^aa gZlVgYndjl^i]hbddi]ha^Y^c\eVgihVcYVWZiiZg VeegZX^Vi^dc[dgi]ZegdeZgXVgZd[ndjgbVX]^cZ h jceV^ciZYhjg[VXZh#
NOTICE Avoid chlorine-based solvents, such as acetone or brake parts cleaner that may damage painted surfaces. Always follow the manufacturer’s instructions when using any type of cleaning product.
6ai]dj\] i]ZgZ VgZ bVcn lVnh id hjXXZhh[jaan gZbdkZ i]Z gjhi egZkZciVi^kZ! i]ZhZ ^chigjXi^dch lVa`ndji]gdj\]l]Vildg`hlZaa[dgjh# Before cleaning, gather the following: 9^hedhVWaZGV\h 8aZVcZg$YZ\gZVhZg hZZWZadl HV[Zin\aVhhZhY^hedhVWaZ\adkZh H9692—Orange Power Cleaner & Degreaser DcZd[i]ZWZhiXaZVcZghlZ kZ[djcY[dgfj^X`an VcYZVh^angZbdk^c\gjhiegZkZciVi^kZ#
Basic steps for removing rust preventative: 1. Eji dc hV[Zin \aVhhZh VcY Y^hedhVWaZ \adkZh# 2. 8dViVaahjg[VXZhi]Vi]VkZgjhiegZkZciVi^kZ l^i]Va^WZgVaVbdjcid[ndjgXaZVcZg$YZ\gZVh" ZgVcYaZii]ZbhdV`[dg[Zlb^cjiZh# 3. L^eZd[[i]Zhjg[VXZh#>[ndjgXaZVcZg$YZ\gZVh" Zg^hZ[[ZXi^kZ!i]ZgjhiegZkZciVi^kZl^aal^eZ d[[ZVh^an#
Figure 7. BdYZa=.+.'>cYjhig^VaDgVc\ZEdlZg 8aZVcZg$9Z\gZVhZg ..#.W^dYZ\gVYVWaZ # Note:In a pinch, automotive degreasers, mineral SPIRITS OR 7$s CAN BE USED TO REMOVE RUST PREventative. Before using these products, though, test them on an unnoticeable area of your paint to make sure they will not damage it. BdYZa<..(( B[\&$%'
Note:To clean off thick coats of rust preventative on flat surfaces, such as tables, use a PLASTIC paint scraper to scrape off the majority of the coating before wiping it off with your rag. (Do not use a metal scraper or you may scratch your machine.)
4. GZeZViSteps 2–3VhcZXZhhVgnjci^aXaZVc! i]ZcXdViVaajceV^ciZYhjg[VXZhl^i]VfjVa^in bZiVaegdiZXiVciidegZkZcigjhi#
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Site Considerations Weight Load
Physical Environment
GZ[Zgidi]ZMachine Data Sheet[dgi]ZlZ^\]i d[ndjgbVX]^cZ#BV`ZhjgZi]Vii]Zhjg[VXZjedc l]^X]i]ZbVX]^cZ^heaVXZYl^aaWZVgi]ZlZ^\]i d[i]ZbVX]^cZ!VYY^i^dcVaZfj^ebZcii]VibVnWZ ^chiVaaZYdci]ZbVX]^cZ!VcYi]Z]ZVk^Zhildg`" e^ZXZi]Vil^aaWZjhZY#6YY^i^dcVaan!Xdch^YZgi]Z lZ^\]i d[ i]Z deZgVidg VcY Vcn YncVb^X adVY^c\ i]VibVndXXjgl]ZcdeZgVi^c\i]ZbVX]^cZ#
I]Z e]nh^XVa Zck^gdcbZci l]ZgZ ndjg bVX]^cZ ^h deZgViZY ^h ^bedgiVci [dg hV[Z deZgVi^dc VcY i]Zadc\Zk^ind[^ihXdbedcZcih#;dgWZhigZhjaih! deZgViZi]^hbVX]^cZ^cVYgnZck^gdcbZcii]Vi^h [gZZ [gdb ZmXZhh^kZ bd^hijgZ! ]VoVgYdjh X]Zb^" XVah! V^gWdgcZ VWgVh^kZh! dg ZmigZbZ XdcY^i^dch# :migZbZXdcY^i^dch[dgi]^hineZd[bVX]^cZgnVgZ \ZcZgVaan i]dhZ l]ZgZ i]Z VbW^Zci iZbeZgVijgZ gVc\Z ZmXZZYh )&¶&%);0 i]Z gZaVi^kZ ]jb^Y^in gVc\ZZmXZZYh'%¶.* cdc"XdcYZch^c\ 0dgi]Z Zck^gdcbZci ^h hjW_ZXi id k^WgVi^dc! h]dX`h! dg Wjbeh#
Space Allocation 8dch^YZg i]Z aVg\Zhi h^oZ d[ ldg`e^ZXZ i]Vi l^aa WZ egdXZhhZY i]gdj\] i]^h bVX]^cZ VcY egdk^YZ Zcdj\] heVXZ VgdjcY i]Z bVX]^cZ [dg VYZfjViZ deZgVidg bViZg^Va ]VcYa^c\ dg i]Z ^chiVaaVi^dc d[ Vjm^a^VgnZfj^ebZci#L^i]eZgbVcZci^chiVaaVi^dch! aZVkZZcdj\]heVXZVgdjcYi]ZbVX]^cZiddeZc dggZbdkZYddgh$XdkZghVhgZfj^gZYWni]ZbV^c" iZcVcXZ VcY hZgk^XZ YZhXg^WZY ^c i]^h bVcjVa# See below for working clearances.
Children or untrained people may be seriously injured by this machine. Only install in an access restricted location.
Table
Electrical Installation EaVXZi]^hbVX]^cZcZVgVcZm^hi^c\edlZghdjgXZ# BV`Z hjgZ Vaa edlZg XdgYh VgZ egdiZXiZY [gdb igV[[^X! bViZg^Va ]VcYa^c\! bd^hijgZ! X]Zb^XVah! dg di]Zg ]VoVgYh# BV`Z hjgZ id aZVkZ VXXZhh id V bZVch d[ Y^hXdccZXi^c\ i]Z edlZg hdjgXZ dg Zc\V\^c\VadX`dji$iV\djiYZk^XZ#
Lighting A^\]i^c\ VgdjcY i]Z bVX]^cZ bjhi WZ VYZfjViZ Zcdj\]i]VideZgVi^dchXVcWZeZg[dgbZYhV[Zan# H]VYdlh!\aVgZ!dghigdWZZ[[ZXihi]VibVnY^higVXi dg^beZYZi]ZdeZgVidgbjhiWZZa^b^cViZY#
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Lifting & Placing Shaper The Model G9933 is a heavy machine. Serious personal injury may occur if safe moving methods are not used. To be safe, get assistance and use power equipment rated for at least 1500 lbs. to move the shipping crate and remove the machine from the crate. The Model G9933 can be lifted with one of the following methods: s
Lifting Straps & Safety Hooks: 8dccZXi i]gZZ hV[Zin ]dd`h id X]V^ch dg lZW higVeh i]Vi VgZ XVeVWaZ d[ hZXjgZan ]dd`^c\ jcYZg" cZVi] i]Z iVWaZ ZY\Z Vi i]Z i]gZZ adXVi^dch h]dlc^cFigure 9#I]ZcViiVX]i]ZX]V^chdg lZWhigVehidVXZciZghV[ZinX]V^chZXjgZY idi]ZedlZga^[i^c\Zfj^ebZci#
Mounting to Shop Floor 6ai]dj\] cdi gZfj^gZY! lZ gZXdbbZcY i]Vi ndj bdjci ndjg cZl bVX]^cZ id i]Z [addg# 7ZXVjhZ i]^h ^h Vc dei^dcVa hiZe VcY [addg bViZg^Vah bVn kVgn! [addg bdjci^c\ ]VgYlVgZ ^h cdi ^cXajYZY#
Bolting to Concrete Floors 6cX]dghijYhVcYaV\h]^ZaYVcX]dghl^i]aV\Wdaih Figure 10 VgZildedejaVgbZi]dYh[dgVcX]dg" ^c\ Vc dW_ZXi id V XdcXgZiZ [addg# LZ hj\\Zhi ndj gZhZVgX] i]Z bVcn dei^dch VcY bZi]dYh [dg bdjci^c\ndjgbVX]^cZVcYX]ddhZi]ZWZhii]Vi [^ihndjgheZX^[^XVeea^XVi^dc#
NOTICE Anchor studs are stronger and more permanent alternatives to lag shield anchors; however, they will stick out of the floor, which may cause a tripping hazard if you decide to move your machine.
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Forklift Forks: Edh^i^dc i]Z [dg`h jcYZg i]Z iVWaZVcYXadhZidi]ZXVW^cZi hZZFigure 9 # JhZXVgYWdVgYidegdiZXii]ZiVWaZVcYXVW^" cZi[gdbi]Z[dg`h#
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Using Machine Mounts 9jhi =ddY
Jh^c\bVX]^cZbdjcih!h]dlc^cFigure 11!\^kZh i]ZVYkVciV\Zd[[VhiaZkZa^c\VcYk^WgVi^dcgZYjX" i^dc# I]Z aVg\Z h^oZ d[ i]Z [ddi eVYh Y^hig^WjiZh i]ZlZ^\]id[i]ZbVX]^cZidgZYjXZhigV^cdci]Z [addg#
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Figure 13.HZXjg^c\Yjhi]ddYidi]ZiVWaZ# 2. Edh^i^dc i]Z [ZcXZ VcY \jVgY VhhZbWa^Zh hd i]Vi i]Z \jVgY Yjhi edgih VgZ ^chZgiZY ^cid i]ZYjhi]ddYVcYi]Zbdjci^c\hadihd[i]Z VhhZbWa^Zh VgZ Va^\cZY l^i] i]Z bdjci^c\ ]daZh^ci]ZiVWaZ hZZFigures 14–15 # Figure11#BVX]^cZbdjciZmVbeaZ#
Assembly To assemble your shaper: ;ZcXZ Bdjci^c\ =daZh
1. 6a^\c i]Z i]gZZ ]daZh ^c i]Z Yjhi ]ddY l^i] i]Z^gbdjci^c\]daZh^ci]ZXZciZgd[i]ZiVWaZ! i]Zc hZXjgZ ^i id i]Z iVWaZ l^i] i]Z ( B+"& m &+ ]Zm Wdaih VcY +bb [aVi lVh]Zgh hZZ Figures 12–13 #
Figure 14.AdXVi^dcd[[ZcXZVhhZbWanbdjci^c\ ]daZhdci]ZiVWaZ# 9jhiEdgiBdjci^c\ =daZhdcIVWaZ
Note: There are two mounting positions for the guard assemblies. Position the assemblies for the best protection from the cutter being used.
Figure 12.AdXVi^dcd[Yjhi]ddYbdjci^c\]daZh dci]ZiVWaZ#
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8dccZXi Vc VYZfjViZ Yjhi XdaaZXi^dc hnhiZb id i]Z ) XZcigVa Yjhi ]ddY# BV`Z hjgZ i]Z Yjhi ]dhZ^hhjeedgiZY^cVkZgi^XVaedh^i^dcVWdkZi]Z h]VeZg iVWaZ hd i]Vi ^i ^h cdi ^c XdciVXi l^i] Vcn di]ZgeVgid[i]Zh]VeZgVcYl^aacdi^ciZg[ZgZl^i] hV[Zldg`^c\XdcY^i^dchViZVX]hiVi^dc#
Test Run Bdjci^c\Hadi Figure 15.HZXjg^c\[ZcXZVhhZbWanVcY\jVgY idi]ZiVWaZ# 3. HZXjgZ i]Z [ZcXZ VcY \jVgY VhhZbWa^Zh id i]ZiVWaZl^i] + B&%"&#*m(%]ZmWdaihVcY &%bb[aVilVh]Zgh!Vhh]dlc^cFigure 15#
DcXZ i]Z VhhZbWan ^h XdbeaZiZ! iZhi gjc ndjg bVX]^cZidbV`ZhjgZ^igjchegdeZgan# >[! Yjg^c\ i]Z iZhi gjc! ndj XVccdi ZVh^an adXViZ i]ZhdjgXZd[VcjcjhjVacd^hZdgk^WgVi^dc!hide jh^c\ i]Z bVX]^cZ ^bbZY^ViZan! i]Zc gZk^Zl i]Z TroubleshootingdcPage 39# >[ndjhi^aaXVccdigZbZYnVegdWaZb!XdciVXidjg IZX]HjeedgiVi *,% *)+".++([dgVhh^hiVcXZ#
Dust Collection DO NOT operate the Model G9933 without an adequate dust collection system. This shaper creates substantial amounts of wood dust while operating. Failure to use a dust collection system can result in short and long-term respiratory illness.
Before starting the shaper, make sure you have performed the preceding assembly instructions, and you have read through the rest of the manual and are familiar with the various functions and safety features on this machine. Failure to follow this warning could result in serious personal injury or even death! To test run the machine:
Recommended CFM at Each Dust Port: ...............................400 CFM Do not confuse this CFM recommendation with the rating of the dust collector. To determine the CFM at the dust port, you must consider these variables: (1) CFM rating of the dust collector, (2) hose type and length between the dust collector and the machine, (3) number of branches or wyes, and (4) amount of other open lines throughout the system. Explaining how to calculate these variables is beyond the scope of this manual. Consult an expert or purchase a good dust collection "how-to" book.
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1. BV`Z hjgZ Vaa iddah VcY dW_ZXih jhZY Yjg^c\ hZije VgZ XaZVgZY VlVn [gdb i]Z bVX]^cZ! VcYi]ViZVX]he^cYaZ$XjiiZgXVc[gZZangdiViZ l^i]djidWhigjXi^dc# 2. BV`Z hjgZ Vaa i]gZZ d[ i]Z he^cYaZ hl^iX]Zh VgZ ^c i]Z HIDE edh^i^dc! i]Zc XdccZXi i]Z bVX]^cZ id edlZg VcY ijgc i]Z edlZg DC$ D;;hl^iX]ON idVaadledlZgid[adlidi]Z bdidgh#
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The Model G9933 shaper is designed to be used with only one motor operating at a time. Attempting to have more than one operator using this machine at the same time may lead to an overload or cause serious personal injury due to unsafe working conditions. 3. ;dg dcZ hiVi^dc Vi V i^bZ! jhZ i]Z he^cYaZ hl^iX]idijgcZVX]bdidgON!i]Zca^hiZcid VcY lViX] [dg VWcdgbVa cd^hZh dg VXi^dch# I]Z bVX]^cZ h]djaY gjc hbddi]an l^i] a^iiaZ dg cd k^WgVi^dc dg gjWW^c\ cd^hZh# Ijgc i]Z bdidgOFF# ·HigVc\ZdgjcjhjVacd^hZhh]djaYWZ^ckZh" i^\ViZYVcYXdggZXiZYWZ[dgZdeZgVi^c\i]Z bVX]^cZ [jgi]Zg# 6alVnh Y^hXdccZXi i]Z bVX]^cZ[gdbedlZgl]Zc^ckZhi^\Vi^c\dg XdggZXi^c\ediZci^VaegdWaZbh#
Recommended Adjustments ;dg ndjg XdckZc^ZcXZ! i]Z VY_jhibZcih a^hiZY WZadl ]VkZ WZZc eZg[dgbZY Vi i]Z [VXidgn VcY cd [jgi]Zg hZije ^h gZfj^gZY id deZgViZ ndjg bVX]^cZ# =dlZkZg!WZXVjhZd[i]ZbVcnkVg^VWaZh^ckdakZY l^i] h]^ee^c\! lZ gZXdbbZcY i]Vi ndj Vi aZVhi kZg^[ni]Z[daadl^c\VY_jhibZcihidZchjgZi]ZWZhi edhh^WaZgZhjaih[gdbndjgcZlbVX]^cZ# HiZe"Wn"hiZe ^chigjXi^dch [dg i]ZhZ VY_jhibZcih XVcWZ[djcYdci]Z[daadl^c\gZ[ZgZcXZYeV\Zh# Factory adjustments that should be verified:
K"WZaiiZch^dc Page 38 #
IVWaZ^chZgiVY_jhibZci Page 41 #
;ZcXZVa^\cbZci Page 42 #
4. BV`Z hjgZ i]Vi ZVX] he^cYaZ gdiViZh ^c i]Z Y^gZXi^dc^cY^XViZYWni]Zhe^cYaZhl^iX]# ·>[Vhe^cYaZgdiViZh^ci]Zdeedh^iZY^gZXi^dc ^cY^XViZY Wn i]Z he^cYaZ hl^iX]! ijgc i]Z bV^c edlZg hl^iX] OFF! Y^hXdccZXi i]Z bVX]^cZ [gdb edlZg! i]Zc bV`Z hjgZ i]Z bdidg ^h l^gZY XdggZXian gZ[Zg id Wiring Diagram (A) dcPage 48 # ·>[i]Zbdidg^hl^gZYXdggZXianVcYi]Zhe^c" YaZhi^aagdiViZh^ci]Zlgdc\Y^gZXi^dc!bV`Z hjgZi]ZbV\cZi^Xhl^iX][dgi]VihiVi^dc^h l^gZY XdggZXian gZ[Zg id Wiring Diagram (B) dcPage 49 # 5. Ijgci]Zhe^cYaZhl^iX]Zhidi]ZHIDEedh^" i^dc!i]Zcijgci]ZedlZghl^iX]OFF#
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SECTION 4: OPERATIONS Power Controls To reduce the risk of serious injury when using this machine, read and understand this entire manual before beginning any operations.
Damage to your eyes, lungs, and ears could result from using this machine without proper protective gear. Always wear safety glasses, a respirator, and hearing protection when operating this machine.
Loose hair, clothing, or jewelry could get caught in machinery and cause serious personal injury. Keep these items away from moving parts at all times to reduce this risk.
No list of safety guidelines can be complete. Every shop environment is different. Always consider safety first, as it applies to your individual working conditions. Use this and other machinery with caution and respect. Failure to do so could result in serious personal injury, damage to equipment, or poor work results.
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Power ON/OFF Switch I]ZgZ^hdcZedlZgDC$D;;hl^iX][dgi]ZZci^gZ bVX]^cZadXViZYdci]ZXVW^cZi hZZFigure 16 # L]Zc i]^h hl^iX] ^h ijgcZY ON! edlZg [adlh id ZVX]d[i]ZhiVi^dche^cYaZhl^iX]Zh#
EdlZg DC$D;; Hl^iX]
He^cYaZ Hl^iX]
Figure 16.EdlZgDC$D;;hl^iX]VcYhe^cYaZ hl^iX]#
Spindle Switch :VX] hiVi^dc d[ ndjg h]VeZg ^h Zfj^eeZY l^i] Vc ^cYZeZcYZci he^cYaZ hl^iX] hZZ Figure 16 i]Vi Xdcigdahi]Zhe^cYaZgdiVi^dc#L]Zci]ZgZ^hedlZg [adl^c\idi]ZbVX]^cZ!i]Zhe^cYaZhl^iX]^hjhZY idhZaZXii]ZY^gZXi^dcd[he^cYaZgdiVi^dcdgidhide i]ZgdiVi^dc#
NOTICE If you have never used this type of machine or equipment before, WE STRONGLY RECOMMEND that you read books, review industry trade magazines, or get formal training before beginning any projects. Regardless of the content in this section, Grizzly Industrial will not be held liable for accidents caused by lack of training.
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Operation Overview I]^h dkZgk^Zl \^kZh ndj i]Z WVh^X egdXZhh i]Vi ]VeeZch Yjg^c\ Vc deZgVi^dc l^i] i]^h bVX]^cZ# ;Vb^a^Vg^oZ ndjghZa[ l^i] i]^h egdXZhh id WZiiZg jcYZghiVcYi]ZgZbV^c^c\eVgihd[i]ZOperation hZXi^dc#
Stock Inspection & Requirements Follow these rules when choosing and cutting stock:
Workpiece Material: Ndjg h]VeZg VcY Xji" iZgh VgZ YZh^\cZY id Xji lddY VcY lddY egdYjXih DCAN 9d CDI ViiZbei id Xji bVc"bVYZ bViZg^Vah hjX] Vh \aVhh! bZiVa! eaVhi^Xh! ZiX# i]Vi bVn XVjhZ i]Z XjiiZg dg ldg`e^ZXZ id WgZV` VeVgi i]Vi XdjaY XVjhZ hZg^djheZghdcVa^c_jgndgegdeZginYVbV\Z#
Foreign Objects/ CV^ah! hiVeaZh! Y^gi! gdX`h VcY di]Zg [dgZ^\c dW_ZXih VgZ d[iZc ZbWZY" YZY^clddY#L]^aZXjii^c\!i]ZhZdW_ZXihXVc WZXdbZY^hadY\ZYVcY]^ii]ZdeZgVidg!i]Zn XVc XVjhZ `^X`WVX`! VcY i]Zn XVc WgZV` dg X]^e i]Z XjiiZg! l]^X] b^\]i i]Zc [an VeVgi# 6alVnh k^hjVaan ^cheZXi ndjg ldg`e^ZXZ [dg i]ZhZ ^iZbh# >[ i]Zn XVc i WZ gZbdkZY! Yd CDIXjii]Zldg`e^ZXZ#
Large/Loose Knots/ AddhZ `cdih XVc WZXdbZY^hadY\ZYYjg^c\i]Zh]Ve^c\deZgV" i^dc# AVg\Z `cdih XVc XVjhZ `^X`WVX` VcY bVX]^cZ YVbV\Z# 8]ddhZ ldg`e^ZXZh i]Vi Ydcdi]VkZaVg\Z$addhZ`cdihdgeaVcV]ZVY idVkd^YXjii^c\i]gdj\]i]Zb#
Wet or "Green" Stock/8jii^c\lddYl^i]V bd^hijgZXdciZcidkZg'%XVjhZhjccZXZh" hVgnlZVgdci]ZXjiiZg!^cXgZVhZhi]Zg^h`d[ `^X`WVX`!VcYn^ZaYheddggZhjaih#
Excessive Warping/Ldg`e^ZXZhl^i]ZmXZh" h^kZXjee^c\!Wdl^c\!dgil^hi^c\VgZYVc\Zg" djhidh]VeZWZXVjhZi]ZnVgZjchiVWaZVcY d[iZcjcegZY^XiVWaZl]ZcWZ^c\Xji#9DCDI jhZldg`e^ZXZhl^i]i]ZhZX]VgVXiZg^hi^Xh
Minor Warping/Ldg`e^ZXZhl^i]ha^\]iXje" e^c\ XVc WZ hV[Zan hjeedgiZY ^[ i]Z XjeeZY h^YZ ^h [VX^c\ i]Z iVWaZ dg i]Z [ZcXZ# Dc i]Z XdcigVgn! V ldg`e^ZXZ hjeedgiZY dc i]Z WdlZYh^YZl^aagdX`Yjg^c\i]ZdeZgVi^dcVcY XdjaYXVjhZ`^X`WVX`dghZkZgZ^c_jgn#
To complete a typical operation, the operator does the following: 1. :mVb^cZh i]Z ldg`e^ZXZ id bV`Z hjgZ ^i ^h hj^iVWaZ[dgXjii^c\# 2. >chiVaahi]ZXjiiZgdcidi]Zhe^cYaZVcYVY_jhih i]Zhe^cYaZ]Z^\]i[dgi]ZdeZgVi^dc# 3. 8dggZXian VY_jhih i]Z [ZcXZ WdVgYh [dg i]Z deZgVi^dcVcYadX`hi]Zb^ceaVXZ# 4. 8]ZX`h i]Z dji[ZZY h^YZ d[ i]Z bVX]^cZ [dg egdeZg hjeedgi VcY id bV`Z hjgZ i]Z ldg`e^ZXZ XVc hV[Zan bdkZ eVhi i]Z XjiiZg l^i]dji^ciZg[ZgZcXZ[gdbdi]ZgdW_ZXih# 5. EaVXZh i]Z ldg`e^ZXZ dc i]Z ^c[ZZY h^YZ d[ i]Z bVX]^cZ VcY hiVW^a^oZh ^i l^i] ]daY" Ydlch!_^\h!dgdi]ZghV[Zinldg`e^ZXZ]daY^c\ YZk^XZh# 6. LZVgh hV[Zin \aVhhZh VcY V gZhe^gVidg! VcY adXViZhejh]hi^X`h^[cZZYZY# 7. HiVgihi]ZbVX]^cZ# 8. =daYhi]Zldg`e^ZXZ[^gbanVcY[aVianV\V^chi Wdi] i]Z iVWaZ VcY [ZcXZ! VcY i]Zc ejh]Zh i]Zldg`e^ZXZeVhii]ZXjiiZgViVhiZVYnVcY XdcigdaaZY gViZ jci^a i]Z ldg`e^ZXZ bdkZh XdbeaZiZanWZndcYi]ZXjiiZg#
I]Z deZgVidg ^h kZgn XVgZ[ja id `ZZe i]Z ldg`e^ZXZ[^gbanV\V^chii]ZiVWaZVcY[ZcXZ Yjg^c\ i]Z Zci^gZ Xji! l]^aZ Vahd `ZZe^c\ ]^h ]VcYhlZaaVlVn[gdbi]Zhe^cc^c\XjiiZg#
9. Hidehi]ZbVX]^cZ#
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Cutter Rotation Direction Bdhi XjiiZgh VgZ YZh^\cZY id gdiViZ XdjciZg" XadX`l^hZ VcY b^aa i]Z hidX` [gdb jcYZgcZVi] i]Z ldg`e^ZXZ l]^X] egdk^YZh V hV[Zin WVgg^Zg WZilZZc i]Z he^cc^c\ XjiiZg VcY i]Z deZgVidg# >c i]^hXVhZ!i]Zldg`e^ZXZ^h[ZYeVhii]ZXjiiZg[gdb g^\]iidaZ[i·V\V^chii]ZXjiiZggdiVi^dc#
Cutter Height I]Z XjiiZg ]Z^\]i ^h VY_jhiZY l^i] i]Z ]Z^\]i ]VcYl]ZZa# DcZ [jaa gZkdaji^dc d[ i]Z ]VcYl]ZZa ZfjVahVXjiiZg]Z^\]iX]Vc\Zd[&bb# Id\Vj\Zi]ZXjiiZg]Z^\]i^cgZaVi^dcidi]ZiVWaZ! jhZ V egZX^h^dc gjaZg l^i] [^cZ \gVYjVi^dch# 6c VaiZgcVi^kZbZi]dYldjaYWZideaVXZVhVbeaZd[ i]Zh]VeZYXjicZmiidi]ZXjiiZg# To change the cutter height:
ALWAYS check the direction of the cutter rotation before beginning operation and ALWAYS feed the stock into the cutter AGAINST the cutter rotation. Feeding stock WITH the rotation of the cutter greatly could pull the workpiece from your hands and draw your hands into the spinning cutter, resulting in serious personal injury.
1. 9>H8DCC:8IH=6E:G;GDBEDL:G 2. AddhZc i]Z ]Z^\]i adX` `cdW VcY gdiViZ i]Z ]Z^\]i ]VcYl]ZZa id Wg^c\ i]Z XjiiZg id i]Z gZfj^gZY]Z^\]i!i]ZcgZ"i^\]iZci]ZadX``cdW hZZFigure 17 #
AdX`@cdW =dlZkZg! hdbZ XjiiZgh VgZ YZh^\cZY id h]VeZ [gdb i]Z ide d[ i]Z ldg`e^ZXZ! l]^X] ZmedhZh i]ZdeZgVidgidi]Zhe^cc^c\XjiiZgVcY^cXgZVhZh i]Z g^h` d[ deZgVidg ^c_jgn# Id Vkd^Y i]^h ]VoVgY! bdjci i]^h ineZ d[ XjiiZg jeh^YZ Ydlc dc i]Z he^cYaZ!gZkZghZi]Zhe^cYaZgdiVi^dc!i]Zc[ZZYi]Z ldg`e^ZXZeVhii]ZXjiiZg[gdbaZ[iidg^\]i#GZ[Zg id Cutter Installation dc Page 25 [dg YZiV^aZY ^chigjXi^dch#
Figure 17.=Z^\]i]VcYl]ZZaVcYadX``cdW#
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Hold-Downs
Fence Adjustment
I]Z ]daY"Ydlch ^cXajYZY l^i] ndjg h]VeZg VgZ jhZY id ]daY i]Z ldg`e^ZXZ [aVi dc i]Z iVWaZ VcY hcj\V\V^chii]Z[ZcXZVh^ieVhhZhi]ZXjiiZg#I]Z edh^i^dcd[i]Z]daY"Ydlc[^c\ZghXVcWZVY_jhiZY ^c"dg"djidgViVY^[[ZgZciVc\aZl^i]i]ZjhZd[i]Z VY_jhibZci`cdWhVcYVY_jhibZciWdaih!Vhh]dlc ^cFigure 18#
Ndjgh]VeZg[ZVijgZhild"e^ZXZVY_jhiVWaZ[ZcXZh# :VX][ZcXZWdVgYXVcWZ^cYZeZcYZcianVY_jhiZY h^YZ"id"h^YZ VcY ^c"dji [dg Y^[[ZgZci Xjii^c\ i]^X`" cZhh gZfj^gZbZcih VcY heZX^Va h]Ve^c\ Veea^XV" i^dch#
BV`ZhjgZi]ZXjgkZYeVgid[i]Z]daY"Ydlc[^c\Zg ^hed^ci^c\^ci]ZY^gZXi^dci]Vii]Zldg`e^ZXZl^aa bdkZeVhii]ZXjiiZgdg^ibVnhidei]Zldg`e^ZXZ Yjg^c\i]ZdeZgVi^dc#
Tools Needed Qty LgZcX]&(bb################################################### &
Side-To-Side Fence Adjustment 1. 9>H8DCC:8IH=6E:G;GDBEDL:G 2. AddhZc i]Z h^YZ VY_jhibZci ]Zm Wdai dc i]Z WVX`d[i]Z[ZcXZWdVgYh]dlc^cFigure 19#
H^YZ6Y_jhibZci =Zm7dai 6Y_jhibZci @cdW
6Y_jhibZci 7dai
Figure 18.=daY"Ydlch#
B^Xgd"6Y_jhibZci @cdW
IVWaZ Bdjci^c\ =Zm7dai
AdX`AZkZg Figure 19.;ZcXZXdcigdah#
If the workpiece should rise up when it is against the cutter, kickback could occur. To reduce the chance of kickback and serious personal injury, always properly secure the workpiece with the hold-downs during operation.
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3. Ha^YZi]Z[ZcXZWdVgYVhXadhZVhedhh^WaZid i]ZXjiiZgl^i]dji^ciZg[Zg^c\l^i]^ihgdiVi^dc! i]ZcgZ"i^\]iZci]Z]ZmWdai#
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Changing Speeds Keep the fence opening around the cutter as small as possible without interfering with the cutter rotation. This configuration provides the best support for the workpiece and reduces operator exposure to the spinning cutter during operation.
In-Out Fence Adjustment 1. 9>H8DCC:8IH=6E:G;GDBEDL:G 2. JhZ i]Z [daadl^c\ bZi]dYh id X]Vc\Z i]Z [ZcXZ WdVgY edh^i^dch ^c"dji gZaVi^kZ id i]Z XjiiZg/ AddhZc i]Z iVWaZ bdjci^c\ ]Zm Wdaih i]Vi hZXjgZ i]Z [ZcXZ VcY \jVgY VhhZbWan id i]ZiVWaZ hZZFigure 19 !ha^YZi]ZVhhZb" Wanidi]ZgZfj^gZYedh^i^dc!i]ZcgZ"i^\]iZc i]Z]ZmWdaih# GZbdkZ i]Z iVWaZ bdjci^c\ ]Zm Wdaih! Va^\ci]Zbdjci^c\hadihl^i]i]Zdi]ZghZi d[]daZh^ci]ZiVWaZ!i]ZcgZ"^chiVaai]Z]Zm Wdaih# AddhZc i]Z adX` aZkZg hZZ Figure 19 ! gdiViZ i]Z b^Xgd"VY_jhibZci `cdW id bdkZ i]Z [ZcXZ WdVgY ^c"dg"dji! i]Zc gZ"i^\]iZc i]ZadX`aZkZgidhZXjgZi]Z[ZcXZWdVgY^c edh^i^dc#
I]ZXjiiZgheZZYh[dgi]ZBdYZa<..((VgZ,%%% VcY&%!%%%GEB# H^cXZ i]Z XjiiZg ^h bdjciZY dc i]Z he^cYaZ! i]Z iZgbh he^cYaZ heZZY VcY XjiiZg heZZY VgZ d[iZc jhZY^ciZgX]Vc\ZVWan# JhZi]Z[daadl^c\gjaZhl]ZchZaZXi^c\i]ZheZZY [dgndjgdeZgVi^dc/
JhZ hXgVe hidX` h^b^aVg id i]Z ldg`e^ZXZ id [^cY i]Z g^\]i XjiiZg heZZY VcY [ZZY gViZ hd i]Vii]ZgZhjai^c\Xji^hhbddi]VcYgZfj^gZh a^iiaZhVcY^c\id[^c^h]#
GZYjXZXjiiZgheZZYdg^cXgZVhZ[ZZYgViZ^[ ndjgldg`e^ZXZWZXdbZh\aVoZYdgWjgcZY#
>cXgZVhZXjiiZgheZZYdgYZXgZVhZ[ZZYgViZ^[ ndjgldg`e^ZXZh]dlhVgdj\]dglVh]WdVgY hjg[VXZ#
I]ZXjii^c\ZY\Zhd[aVg\ZXjiiZghigVkZa[Vhi" Zgi]Vci]dhZd[hbVaaZgXjiiZghVii]ZhVbZ he^cYaZ heZZY! Vh h]dlc ^c Figure 20# JhZ i]ZhadlZgheZZY[dgaVg\ZXjiiZgh#
BjX] ;VhiZg
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Figure 20.GZaVi^kZheZZYhd[Xjii^c\ZY\Zh WZilZZcaVg\ZVcYhbVaaXjiiZgh#
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I]Z XjiiZg heZZY [dg ZVX] bdidg ^h X]Vc\ZY ^cYZeZcYZcian Wn VY_jhi^c\ i]Z K"WZai edh^i^dc dc i]Z bdidg VcY he^cYaZ ejaaZnh! Vh h]dlc ^c Figure 21#
2. DeZci]ZbdidgVXXZhhYddgVcYaddhZci]Z bdidgadX`aZkZgh]dlc^cFigure 22#
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Figure 22.BdidgadX`aZkZg#
Figure 21.K"WZaiXdc[^\jgVi^dch[dgi]Zild XjiiZgheZZYh#
To avoid serious personal injury from entanglement and electrocution hazards, ALWAYS disconnect the machine from power before opening the cabinet doors and ALWAYS close and secure the cabinet doors before re-connecting the machine to power. To change the cutter speed:
3. BdkZ i]Z bdidg idlVgY i]Z he^cYaZ! i]Zc edh^i^dci]ZK"WZai[dgi]ZXdggZXiheZZY hZZ Figure 21 # 4. Ejh]i]ZbdidgVlVn[gdbi]Zhe^cYaZidiZc" h^dci]ZK"WZai!i]ZcgZ"i^\]iZci]ZbdidgadX` aZkZg#
Note: The V-belt is properly tensioned when there is approximately 1⁄4" deflection between the pulleys when moderate pressure is applied, as illustrated in Figure 23.
6eegdm#&$) 9Z[aZXi^dc
Bdidg EjaaZn
1. 9>H8DCC:8IH=6E:G;GDBEDL:G
He^cYaZ EjaaZn Figure 23.8dggZXiYZ[aZXi^dcl]ZcK"WZai^h egdeZganiZch^dcZY# 5. 8adhZ VcY hZXjgZ i]Z bdidg VXXZhh Yddg WZ[dgZWZ\^cc^c\deZgVi^dc#
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Table Inserts
Cutter Installation
Ndjgh]VeZg^cXajYZhildiVWaZ^chZgihl^i]^ch^YZ deZc^c\h d[ (&¿) VcY +&¿) hZZ Figure 24 # I]Z iVWaZ XdjciZgWdgZ l^i] Wdi] ^chZgih gZbdkZY ^h -&¿)^cY^VbZiZg#
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>[cZXZhhVgn!gZ[Zgidi]ZTable Insert Adjustment hjWhZXi^dcdcPage 41[dgYZiV^aZY^chigjXi^dchdc aZkZa^c\i]Z^chZgihl^i]i]ZiVWaZ# >chZgih
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Installing Cutter Tools Needed Qty He^cYaZLgZcX]################################################# & LgZcX]dgHdX`Zi&,bb################################### & LgZcX]dgHdX`Zi&.bb################################### &
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To install a cutter: 1. 9>H8DCC:8IH=6E:G;GDBEDL:G
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Figure 26.GZbdk^c\i]Zhe^cYaZcji# 5. GZbdkZi]Zhe^cYaZcjiVcYi]ZheVXZgh# Note: The goal in the next steps is to install the cutter and spacers in a configuration that will keep the cutter as low as possible on the spindle. Also, make sure the spindle nut is slightly higher than the spindle when it is fully tightened down so that the locking hex bolt and flat washer can apply locking pressure to the nut and not the spindle, as illustrated in Figure 27# AdX`^c\=Zm7dai ;aViLVh]Zg
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Cutter Safety Guard CUTTING HAZARD! Cutters are sharp! Put on heavy leather gloves when handling a cutter or making adjustments near the cutter! 6. EaVXZi]ZXjiiZgVcYheVXZghdcidi]ZXjiiZg he^cYaZ^ci]ZegdeZgXdc[^\jgVi^dc# 7. I]gZVYi]Zhe^cYaZcjidcidi]ZXjiiZghe^cYaZ VcYjhZi]Zhe^cYaZlgZcX]idi^\]iZc^ijci^a ^i^h_jhihcj\·YdcdidkZgi^\]iZc# 8. GZ"^chiVaai]ZadX`^c\]ZmWdaiVcY[aVilVh]Zg dcid i]Z XjiiZg he^cYaZ VcY bV`Z hjgZ ^i ^h Veean^c\egZhhjgZidi]Zhe^cYaZcji!cdii]Z he^cYaZide# 9. IdgZaZVhZi]Zhe^cYaZ!gZVX]^cidi]ZXVW^cZi! ejaa i]Z he^cYaZ adX` `cdW dji! i]Zc gdiViZ ^i XdjciZgXadX`l^hZjci^a^iha^eh^cidi]Zh]Vaadl YZiZci# 10. 8adhZVcYhZXjgZi]ZXVW^cZiYddg!i]Zcegde" ZgangZ"^chiVaai]Z[ZcXZVcY\jVgYVhhZbWan#
6ai]dj\]i]Z[ZcXZVcY\jVgYVhhZbWanegdk^YZh VhV[ZinWVgg^ZgWZilZZci]ZXjiiZgVcYi]ZdeZgV" idg!lZgZXdbbZcYi]VindjbV`ZVXjhidbWdm \jVgY [dg VYY^i^dcVa egdiZXi^dc [gdb i]Z [gdci d[ i]Z XjiiZg! Vh ZmeaV^cZY WZadl# I]Z h]de"bVYZ Wdm\jVgY^heVgi^XjaVgan^bedgiVci^c]^\]"kdajbZ h]deh# I]Z i]^X`cZhh d[ ndjg ldg`e^ZXZ l^aa YZiZgb^cZ i]Z]Z^\]id[i]ZWdm\jVgY!VcYndjl^aacZZYid Wj^aYVhZeVgViZWdm\jVgY[dgZVX]ldg`e^ZXZd[ V Y^[[ZgZci i]^X`cZhh# 6 Wdm \jVgY XVc WZ jhZY l^i] dg l^i]dji V oZgd"XaZVgVcXZ [ZcXZ gZ[Zg id Shaping Small Stock dc Page 29 [dg YZiV^aZY ^chigjXi^dchdcbV`^c\VoZgd"XaZVgVcXZ[ZcXZ # I]ZWdm\jVgYViiVX]Zhidi]Z[ZcXZWdVgYhl^i] hXgZlh VcY h]djaY WZ jhZY l^i] ]daY"Ydlch id hjeedgi i]Z ldg`e^ZXZ# 8dchigjXi i]Z Wdm \jVgY hd i]Vi ^i ZmiZcYh XdbeaZiZan dji dkZg i]Z XjiiZg l]^aZaZVk^c\Zcdj\]Y^hiVcXZWZilZZci]Z\jVgY VcYi]ZiVWaZ[dgi]Zldg`e^ZXZidZVh^aneVhhWn i]Z XjiiZg# HZZ Figure 28 [dg Vc ZmVbeaZ d[ V XjhidbWdm\jVgY#
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Edge Cutting I]Z[ZcXZhVgZVild"e^ZXZ!^cYZeZcYZcianVY_jhi" VWaZ hnhiZb# L]Zc gZbdk^c\ bViZg^Va [gdb i]Z ZY\Z d[ ndjg ldg`e^ZXZ! i]Z dji[ZZY [ZcXZ XVc WZVY_jhiZYidegdk^YZhjeedgi[dgi]Zldg`e^ZXZ Vh^ieVhhZhWni]ZXjiiZg[dgZ^i]Zg[jaadgeVgi^Va ZY\ZXjii^c\#
6. Hide he^cYaZ gdiVi^dc VcY Y^hXdccZXi i]Z bVX]^cZ[gdbedlZg# 7. L]Zc i]Z XjiiZg ]Vh XdbZ id V XdbeaZiZ hide!eaVXZi]ZhidX`V\V^chii]Z^c[ZZY[ZcXZ hd i]Vi dcZ ZcY ^h ^c [gdci d[ i]Z dji[ZZY [ZcXZ# 8. 6Y_jhiVcYhZXjgZi]Zdji[ZZY[ZcXZidhje" edgi i]Z egd[^aZY ZY\Z d[ i]Z hidX`! Vh ^aajh" igViZY^cFigure 29#
Because the fence may not always be perfectly parallel to the table miter slot, using the miter gauge could cause the workpiece to bind and kickback toward the operator. DO NOT use the miter gauge to feed the workpiece along the fence when straight shaping. Use a push sticks and hold-downs to keep the workpiece in position.
Full Edge Cutting 1. 9>H8DCC:8IH=6E:G;GDBEDL:G 2. AVn V higV^\]i e^ZXZ d[ hidX` i]Vi ^h Vi aZVhi ')^caZc\i]VcYi]ZhVbZineZd[lddYVcY Y^bZch^dchVhi]Zldg`e^ZXZVadc\i]Z^c[ZZY [ZcXZWdVgY!Vhhjb^c\i]Z[ZZYY^gZXi^dcl^aa WZ[gdbg^\]iidaZ[i#
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Partial Edge Cutting 3. L^i]i]ZhidX`]ZaY[^gbanV\V^chii]Z^c[ZZY [ZcXZWdVgY!VY_jhii]Z[ZcXZWdVgY^c"dg"dji jci^ai]ZhidX`XdciVXihi]ZXjiiZg[dgi]ZXdg" gZXiYZei]d[Xji!i]ZcadX`i]Z^c[ZZY[ZcXZ^c edh^i^dc# 4. BdkZi]ZhidX`VlVn[gdbi]ZXjiiZg!XdccZXi i]Z h]VeZg id edlZg! i]Zc hiVgi i]Z he^cYaZ gdiVi^c\XdjciZgXadX`l^hZ# 5. L^i]i]ZhidX`[^gban]ZaYV\V^chii]Z^c[ZZY [ZcXZ! hV[Zan [ZZY ^i eVhi i]Z XjiiZg jci^a ^i gZVX]Zh i]Z dji[ZZY [ZcXZ! i]Zc hide VcY e^kdii]ZhidX`VlVn[gdbi]ZXjiiZg#
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1. 9>H8DCC:8IH=6E:G;GDBEDL:G 2. 6Y_jhii]Z^c[ZZY[ZcXZidi]ZYZh^gZYYZei] d[Xji!i]ZcadX`^i^ceaVXZ# 3. JhZ V higV^\]iZY\Z id VY_jhi i]Z dji[ZZY [ZcXZZkZcl^i]i]Z^c[ZZY[ZcXZ!i]ZcadX`^i ^ceaVXZ# 4. HZiWdi][ZcXZWdVgYhVhXadhZidi]ZXjiiZg [gdbh^YZ"id"h^YZVhedhh^WaZl^i]dji^ciZg[Zg" ^c\l^i]i]ZXjiiZggdiVi^dc#BV`ZhjgZi]Vii]Z [ZcXZWdVgYhVgZ[^gbanhZXjgZYidi]ZWgVX`" ZihVcYi]ViVaa`cdWhVcYadX`hVgZi^\]i#
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5. HiVgi i]Z he^cYaZ gdiVi^c\ XdjciZgXadX`l^hZ! i]Zc[ZZYViZhie^ZXZeVhii]ZXjiiZgidkZg^[n i]ZXji!Vh^aajhigViZY^cFigure 30#
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Cutting Rabbets Ndjg h]VeZg XVc eZg[dgb gVWWZi Xjih Wn jh^c\ V higV^\]i XjiiZg VcY egdeZgan VY_jhi^c\ i]Z he^cYaZ ]Z^\]i VcY i]Z [ZcXZh id egdYjXZ i]Z YZh^gZY A"h]VeZXji^ci]Zldg`e^ZXZ hZZFigure 32 #
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Note: To reduce the effects of tearout, cut the end grain first when putting an edge around the perimeter of a workpiece, as illustrated in Figure 31.
Figure 32.;ZcXZVcYhigV^\]iXjiiZghZije[dgV gVWWZiXji# To make a rabbet cut: 1. 9>H8DCC:8IH=6E:G;GDBEDL:G
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2. >chiVaaVhigV^\]iXjiiZgVcYgV^hZ^iVWdkZi]Z iVWaZ V Y^hiVcXZ ZfjVa id i]Z ]Z^\]i d[ i]Z gVWWZiXji hZZFigure 32 #
' 9^gZXi^dcd[;ZZY Figure 31.EViiZgc[dgXjii^c\ZcY\gV^c[^ghi#
The sound of this shaper when it is running may be less than other devices that are in operation, such as a dust collector. Because of this, it may be difficult to determine if the shaper is running merely by listening. To avoid serious personal injury, you MUST make certain the shaper is turned OFF and is disconnected from power before attempting any setup or adjustments.
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Note: To ensure good results for heavy cuts, make multiple light passes and raise the cutter a small amount for each pass.
3. 6Y_jhii]Z[ZcXZWdVgYhZkZcl^i]dcZVcdi]Zg hdi]Vii]ZXjiiZg^hZmedhZYidi]Zldg`e^ZXZ WnVY^hiVcXZZfjVaidi]ZYZei]d[i]ZgVWWZi Xji hZZFigure 32 # 4. Ijgci]ZbVX]^cZONVcYhV[Zan[ZZYViZhi e^ZXZeVhii]ZXjiiZgidkZg^[ni]ZgVWWZiXji#
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Shaping Small Stock
4. 8jiVcdjia^cZd[i]Zhe^cYaZVcYXjiiZg[gdb i]ZXZciZgd[i]ZhidX`hZaZXiZY^cStep 3!Vh ^aajhigViZY^cFigure 33#
;ZZY^c\ hbVaa hidX` i]gdj\] V h]VeZg ^h ValVnh YVc\Zgdjh# >[ ndj bjhi h]VeZ hbVaa hidX`! jhZ V oZgd"XaZVgVcXZ [ZcXZ# I]^h l^aa egdk^YZ \gZViZg egdiZXi^dc[dgi]ZdeZgVidg!WZiiZgldg`e^ZXZhje" edgi! VcY gZYjXZY iZVgdji dc cVggdl dg [gV\^aZ hidX`#
Note: Make the outline as close as possible to the cutter and spindle without interfering with rotation.
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ALWAYS use hold-downs or featherboards and push sticks when shaping small or narrow stock. These devices keep your hands away from the spinning cutter and sufficiently support the stock to allow a safe and effective cut, reducing the risk of personal injury.
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To make a zero-clearance fence:
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3. HZaZXi V e^ZXZ d[ higV^\]i VcY hbddi] hidX` i]Vi^hi]ZhVbZ]Z^\]iVcYi]^X`cZhhVhi]Z [ZcXZWdVgYhVcYVeegdm^bViZan(%adc\#
6. HZXjgZi]ZoZgd"XaZVgVcXZ[ZcXZidi]ZWgVX`" Zih! X]ZX` [dg egdeZg XaZVgVcXZ! i]Zc gjc V iZhie^ZXZWni]ZXjiiZgidkZg^[ni]ZgZhjaih#
1. 9>H8DCC:8IH=6E:G;GDBEDL:G
The Model G9933 shaper is designed to be used with only one motor operating at a time. Attempting to have more than one operator using this machine at the same time may lead to an overload or cause serious personal injury due to unsafe working conditions.
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Rub Collars GjW XdaaVgh VgZ jhZY l]Zc h]Ve^c\ XjgkZY dg ^ggZ\jaVg ldg`e^ZXZh! hjX] Vh VgX]ZY Yddgh dg gdjcY iVWaZ ideh! VcY id a^b^i i]Z YZei] d[ ndjg Xji# I]ZgZVgZildineZhd[gjWXdaaVgh·hda^YVcYWVaa WZVg^c\#LZgZXdbbZcYjh^c\WVaaWZVg^c\XdaaVgh [dghbddi]deZgVi^dc#
Rub collar above the cutter: L]Zc i]Z gjW XdaaVg ^h jhZY VWdkZ i]Z XjiiZg! i]Z Xji XVccdi WZ hZZc! Vh ^aajhigViZY ^c Figure 35# I]^hd[[Zghi]ZVYkVciV\Zi]Vii]ZXji^hcdi V[[ZXiZY Wn ha^\]i kVg^Vi^dch ^c i]^X`cZhh! VcY VXX^YZciVa a^[i^c\ l^aa cdi YVbV\Z i]Z ldg`e^ZXZ# H^bean XdggZXi Vcn kVg^Vi^dc ^c ]Z^\]iWngZeZVi^c\i]ZXji#
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Rub collars are used in one of the following positions: s
2UB COLLAR BELOW THE CUTTER L]Zci]ZgjW XdaaVg^heaVXZYWZadli]ZXjiiZg!Vh^aajhigViZY ^cFigure 34!i]Zegd\gZhhd[i]ZXjiXVcWZ dWhZgkZY#=dlZkZg!jc^ciZci^dcVabdkZbZci bVn a^[i i]Z ldg`e^ZXZ! YVbV\^c\ ndjg ldg` VcY^cXgZVh^c\i]Zg^h`d[^c_jgnidi]ZdeZgV" idg# We DO NOT recommend using the rub collar below the cutter.
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Figure 35.GjWXdaaVg^chiVaaZYVWdkZi]ZXjiiZg#
Rub collar between two cutters: Jh^c\ V gjWXdaaVgWZilZZcildXjiiZgh]Vhi]ZY^hi^cXi VYkVciV\Zd[eZg[dgb^c\ildXjihVidcXZdg Za^b^cVi^c\i]ZcZZYidX]Vc\ZXjiiZgh[dgild Y^[[ZgZci deZgVi^dch! Vh ^aajhigViZY ^c Figure 36# Cdi^XZ i]Z eVgi d[ i]Z ZY\Z i]Vi ^h aZ[i jcXjig^YZhdci]ZgjWXdaaVg#
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Figure 34.GjWXdaaVg^chiVaaZYWZadli]ZXjiiZg cdigZXdbbZcYZY #
Figure 36.GjWXdaaVg^chiVaaZYWZilZZcild XjiiZgh#
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Irregular Shaping Freehand or irregular shaping greatly increases the chance that the operator may lose control of the workpiece, which could result in serious personal injury. Therefore, a pivot point MUST be used to control the workpiece while freehand shaping. >ggZ\jaVgdg[gZZ]VcYh]Ve^c\iV`ZhV]^\]YZ\gZZ d[ h`^aa VcY YZmiZg^in# >c [gZZ]VcY h]Ve^c\! i]Z [ZcXZVcY\jVgYVhhZbWa^ZhVgZgZbdkZYhdi]Vi V e^kdi ed^ci XVc WZ jhZY# I]Z BdYZa <..(( ^h cdiYZh^\cZYidWZjhZYl^i]Ve^kdie^c#=dlZkZg! V[^gbanViiVX]ZYWdVgY^ci]ZegdeZgedh^i^dcXVc VXiVhVe^kdied^ci#JhZV_^\dg[^mijgZid^cXgZVhZ i]ZXdcigdad[i]Zldg`e^ZXZVcYegdiZXi^dc[dgi]Z deZgVidg#HZZFigures 37–38[dgZmVbeaZh# E^kdiEd^ci 7dVgY
Pattern Work L]Zc jh^c\ V eViiZgc! _^\! dg [^mijgZ! jhZ V gjW XdaaVg id Xdcigda i]Z YZei] d[ Xji# GZ[Zg id Rub CollarsdcPage 31 [dgVYY^i^dcVa^c[dgbVi^dc# I]ZeViiZgc^hine^XVaanjhZYl]Zci]ZZci^gZZY\Z ^h id WZ h]VeZY dg l]Zc bVcn Yjea^XViZ e^ZXZh d[ i]Z hVbZ eViiZgc VgZ cZZYZY# EViiZgc ldg` ^h eVgi^XjaVgan jhZ[ja l]Zc gdj\] Xjii^c\ ^ggZ\j" aVg h]VeZh dkZgh^oZ VcY i]Zc [gZZ]VcY h]Ve^c\ i]Z ZY\Z ^c V ild"hiZe deZgVi^dc# 6 eViiZgc XVc WZ ^cXdgedgViZY ^cid V [^mijgZ Wn VYY^c\ id\\aZ XaVbeh!]VcY]daYh!dgdi]ZghV[ZinYZk^XZh#
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Use care in designing and making fixtures. The workpiece must be firmly secured to the fixture, but the clamps and screws cannot touch the cutter. The workpiece must rest on the shaper table, not on the fixture.
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SECTION 5: ACCESSORIES G5562—SLIPIT® 1 Qt. Gel G5563—SLIPIT® 12 oz Spray G2871—Boeshield® T-9 12 oz Spray G2870—Boeshield® T-9 4 oz Spray H3788—G96 ® Gun Treatment 12 oz Spray H3789—G96 ® Gun Treatment 4.5 oz Spray
H0783— 3 ⁄4" Spindle H0784—1 ⁄ 2" Router Bit Spindle H0785—1 ⁄ 2" Collet for H0784 Router Spindle =%,-( =%,-)
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Grizzly Industrial Spiral Cutterheads 4" Diameter, 1 1 ⁄4" Bore H2875—2" Height H2876—3 1 ⁄ 8" Height H2877—4" Height H2878—5 1 ⁄ 8" Height H2880—5 7⁄ 8" Height H2880—Carbide Insert He^gVaXjiiZg]ZVYhgZYjXZiZVgdjiVcYaZVkZV[^c" ^h]i]Vi^hhZXdcYidcdcZ#DjgHe^gVa8jiiZg]ZVYh ]VkZ.he^gVahl]^X]gZhjai^cVc^cXgZY^WaZ[^c^h] I]Z ^cYZmVWaZ ^chZgih ]VkZ [djg Xjii^c\ h^YZh hd i]ZZY\ZhXVcWZgdiViZYidZmedhZVcZlXjii^c\ ZY\Zl]ZcYjaadgX]^eeZY!gZhjai^c\^ckZgna^iiaZ Ydlc i^bZ VcY ]j\Z hVk^c\h dkZg XdckZci^dcVa XVgW^YZXjiiZgh#I]Zhda^YXVgW^YZ^chZgihlZjhZ VgZZmigVi]^X`VcY]ZVkn"Yjin#
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SECTION 6: MAINTENANCE Always disconnect power to the machine before performing maintenance. Failure to do this may result in serious personal injury.
Schedule ;dg dei^bjb eZg[dgbVcXZ [gdb ndjg bVX]^cZ! [daadli]^hbV^ciZcVcXZhX]ZYjaZVcYgZ[ZgidVcn heZX^[^X^chigjXi^dch\^kZc^ci]^hhZXi^dc# Note: This maintenance schedule is based on average daily usage. Adjust the maintenance schedule to match your usage to keep your shaper running smoothly and to protect your investment.
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Note: The V-belt is properly tensioned when there is approximately 1⁄4" deflection between the pulleys when moderate pressure is applied, as illustrated in Figure 50.
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Table Insert Adjustment
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I]Z iVWaZ ^chZgih bjhi WZ [ajh] l^i] i]Z iVWaZ VgdjcY i]Z Zci^gZ eZg^bZiZg id egZkZci i]Z ldg`e^ZXZ [gdb XViX]^c\ Yjg^c\ deZgVi^dc! l]^X] ldjaY ^cXgZVhZ i]Z g^h` d[ `^X`WVX` dg egdYjXZ eddgXjii^c\gZhjaih# I]Z ^ccZg ^chZgi YZeZcYh jedc i]Z aZkZa d[ i]Z djiZg^chZgiidWZ[ajh]l^i]i]ZiVWaZ# Tools Needed Qty LgZcX]dgHdX`Zi&,bb################################### & HigV^\]iZY\Z&'################################################ & =ZmLgZcX]'#*bb########################################### &
Note: Move the straightedge 360° around the spindle to ensure the entire insert surface is flush with the table in all directions.
Spindle Replacement I]Z BdYZa <..(( l^aa VXXZei Y^[[ZgZci he^cYaZh idVXXdbbdYViZVl^YZkVg^Zind[XjiiZgh#6alVnh jhZi]ZXdggZXihe^cYaZ[dgi]ZXjiiZgWZ^c\jhZYid ZchjgZVhV[ZVcYZ[[^X^ZciXjii^c\deZgVi^dc# Tools Needed Qty He^cYaZ@Zn####################################################### &
To adjust the outer insert: To replace the spindle: 1. 9>H8DCC:8IH=6E:G;GDBEDL:G 1. 9>H8DCC:8IH=6E:G;GDBEDL:G 2. GZbdkZ i]Z [ZcXZ VcY \jVgY VhhZbWan VcY i]ZXjiiZg!^[^chiVaaZY# 3. GZbdkZ Wdi] ^chZgih! i]Zc jhZ h]de gV\h VcYb^cZgVahe^g^ihidXaZVci]ZZY\Zhd[i]Z ^chZgihVcYi]ZiVWaZ^cYZci# 4. GZeaVXZi]Z^chZgih^cidi]ZiVWaZ!i]ZceaVXZ i]Z higV^\]iZY\Z VXgdhh i]Z iVWaZ VcY i]Z ^chZgih!Vhh]dlc^cFigure 51#
2. GZbdkZ i]Z [ZcXZ VcY \jVgY VhhZbWan VcY i]ZXjiiZg!i]ZcgV^hZi]Zhe^cYaZVaai]ZlVn je# 3. Id`ZZei]Zhe^cYaZ[gdbgdiVi^c\Yjg^c\i]Z [daadl^c\ hiZeh! deZc i]Z XVW^cZi Yddg VcY ejaa i]Z he^cYaZ adX` `cdW dji! i]Zc gdiViZ ^i XadX`l^hZjci^a^iha^eh^cidi]ZYZZeZgd[i]Z ildYZiZcihVcYi]Zhe^cYaZcdadc\ZggdiViZh Wn]VcY hZZFigure 52 #
He^cYaZ AdX`@cdW Figure 51.6Y_jhi^c\i]ZiVWaZ^chZgi# Figure 52.He^cYaZadX``cdW#
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4. EaVXZ i]Z he^cYaZ `Zn dkZg i]Z he^cYaZ VcY Ydlc^ch^YZi]Zhe^cYaZ]djh^c\!Vhh]dlc^c Figure 53#
He^cYaZ@Zn
Aligning Fence IdZchjgZhV[ZVcYVXXjgViZXjih!i]Zildh^YZhd[ i]Zhea^i[ZcXZbjhiWZVa^\cZY^ci]ZhVbZeaVcZ Vh dcZ Vcdi]Zg VcY eVgVaaZa l^i] i]Z iVWaZ b^iZg hadi!Vh^aajhigViZY^cFigure 54#
Correct Alignment B^iZgHadi
Out of Alignment Figure 53 .AddhZc^c\i]Zhe^cYaZ# B^iZgHadi
5. HadlangdiViZi]Zhe^cYaZ`Znjci^andj[ZZa^i adX`^cideaVXZ!i]Zcijgc^iXdjciZgXadX`l^hZ idgZbdkZi]Zhe^cYaZ#
Figure 54.;ZcXZVa^\cbZci#
6. HiVgii]Zi]gZVY^c\d[i]ZcZlhe^cYaZ^cidi]Z he^cYaZXVgig^Y\ZWn]VcY!i]Zci^\]iZc^il^i] i]Zhe^cYaZ`Znjci^a^i^hhcj\#
Tools Needed Qty HigV^\]iZY\Z(+################################################ & EgZX^h^dcHfjVgZ############################################### & H]^bb^c\BViZg^Va############################# 6hCZZYZY
7. GZaZVhZ i]Z he^cYaZ adX`! XadhZ i]Z bdidg VXXZhh Yddg! VcY gZ"^chiVaa i]Z [ZcXZ VcY \jVgYVhhZbWan#
To align the fences in the same plane: 1. 9>H8DCC:8IH=6E:G;GDBEDL:G 2. BdkZi]Z[ZcXZVcY\jVgYVhhZbWan[dglVgY hdi]VindjXVcedh^i^dcVhigV^\]iZY\ZVadc\ Wdi][ZcXZh^YZh!Vhh]dlc^cFigure 55!VcY cdiZVcneVgid[Z^i]Zg[ZcXZWdVgYi]Vi^hcdi jeV\V^chii]ZhigV^\]iZY\Z#
Figure 55.8]ZX`^c\[ZcXZVa^\cbZci# ")'"
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3. >chZgi i]Z b^iZg \Vj\Z ^cid i]Z b^iZg hadi! VY_jhi^iid%!i]ZceaVXZi]ZegZX^h^dchfjVgZ V\V^chi i]Z b^iZg \Vj\Z VcY i]Z [ZcXZ! Vh h]dlc^cFigure 56#CdiZVcn\VehWZilZZc i]ZhfjVgZVcYi]Z[ZcXZ#
Spindle Cartridge/ Bearing Replacement I]Z XjiiZg he^cYaZ ViiVX]Zh id i]Z he^cYaZ XVg" ig^Y\Z!l]^X]gdiViZhdcWZVg^c\hl^i]^ci]Zhe^c" YaZ]djh^c\# >[ ^i WZXdbZh cZXZhhVgn id gZeaVXZ i]Z he^cYaZ XVgig^Y\Zdgi]Zhe^cYaZWZVg^c\h![daadli]ZegdXZ" YjgZWZadlidVXXdbea^h]idbV`Zi]ZhZgZeaVXZ" bZcih#GZVYVcYjcYZghiVcYi]ZZci^gZegdXZYjgZ WZ[dgZWZ\^cc^c\i]ZegdXZhh#
Figure 56.Jh^c\i]Zb^iZg\Vj\ZVcYhfjVgZid X]ZX`i]Z[ZcXZ# 4. BV`Z XdggZXi^dch Wn h]^bb^c\ WZilZZc i]Z [ZcXZWdVgYhVcYi]Zbdjci^c\WgVX`Zih hZZ Figure 57 #
Tools Needed Qty HV[ZinciZgcVaGZiV^c^c\"G^c\Ea^Zgh############################ & =ZmLgZcX]*bb############################################## & 'm)6eegdm^bViZan'(^cAZc\i]####################### & 'm+ h6eegdm^bViZan&'^cAZc\i]#################### ' To replace the spindle cartridge or bearings: 1. 9>H8DCC:8IH=6E:G;GDBEDL:G
Bdjci^c\ 7gVX`Zi
2. GZbdkZi]Z[ZcXZVcY\jVgYVhhZbWan# 3. GZbdkZi]ZXjiiZgVcYXjiiZghe^cYaZ# 4. GZbdkZi]ZiVWaZ^chZgih#
Figure 57.;ZcXZbdjci^c\WgVX`Zi# 5. GZeZViSteps 2–4jci^ai]Z[ZcXZWdVgYhVgZ ZkZcVcY^ci]ZhVbZeaVcZl^i]dcZVcdi]Zg! VcYi]ZnVgZeVgVaaZaidi]ZiVWaZb^iZghadi#
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5. JhZi]ZWgVhhYg^[idgVe^ZXZd[lddYVcYV ]VbbZg id addhZc VcY gZbdkZ i]Z he^cYaZ ]djh^c\XdkZg!Vhh]dlc^cFigure 58#
7. GZbdkZ i]Z K"WZai [gdb Wdi] ejaaZnh! i]Zc gZbdkZ i]Z XVe hXgZl VcY [aVi lVh]Zg i]Vi hZXjgZi]Zhe^cYaZejaaZn hZZFigure 60 #
He^cYaZ =djh^c\ 8dkZg He^cYaZEjaaZn Figure 58.GZbdk^c\i]Zhe^cYaZ]djh^c\XdkZg#
Figure 60.He^cYaZejaaZn#
6. GZbdkZ i]Z ^ciZgcVa gZiV^c^c\ g^c\ hZXjg^c\ i]Zhe^cYaZXVgig^Y\Z hZZFigure 59 #
8. IV`^c\ XVgZ id gZiV^c i]Z `Zn dc i]Z Wdiidb d[ i]Z he^cYaZ XVgig^Y\Z! gZbdkZ i]Z he^cYaZ ejaaZn#
GZiV^c^c\ G^c\
He^cYaZ 8Vgig^Y\Z
9. EaVXZi]Z'(adc\'m)jcYZgi]Zhe^cYaZXVg" ig^Y\Z! Vh h]dlc ^c Figure 61! i]Zc jhZ i]Z ]Z^\]i]VcYl]ZZaidadlZgi]Zhe^cYaZ]djh" ^c\ jci^a i]Z XVgig^Y\Z ^h ejh]ZY je VcY XVc WZgZbdkZY[gdbi]Zided[i]ZiVWaZ#
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Figure 59.GZiV^c^c\g^c\adXVi^dc#
Figure 61.;dgX^c\i]Zhe^cYaZXVgig^Y\Zje#
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10. EaVXZi]Zhe^cYaZXVgig^Y\ZWZilZZci]Z'm+ h! Vhh]dlc^cFigure 62!i]ZcXVgZ[jaanjhZi]Z YZVY Wadl ]VbbZg id [dgXZ i]Z XVgig^Y\Z Ydlcjci^ai]Z[^ghiWZVg^c\^hgZbdkZY#
Note: Do not use a metal hammer on the spindle cartridge to avoid damaging the rim or threads.
I]ZWZVg^c\hVgZY^[[ZgZcih^oZh#IV`ZcdiZd[ l]^X]h^oZ^hgZbdkZY[gdbZVX]ZcYd[i]Z he^cYaZXVgig^Y\ZidegdeZgangZ"^chiVaai]Zb^c Step 12#
Note: Use shop rags underneath the cartridge to avoid damaging it as it falls.
·>[ i]Z WZVg^c\h VgZ hi^aa ^c \ddY XdcY^i^dc! gZ"^chiVaai]Zbjh^c\i]Z'm+ hVcYi]ZYZVY Wadl]VbbZg!Vhh]dlc^cFigure 63#IV`Z XVgZ id iVe a^\]ian dc i]Z he^cYaZ XVgig^Y\Z idhZVii]ZWZVg^c\h!hdVhcdiidYVbV\Z i]ZWZVg^c\h# Note: The bearings are different sizes. Make sure to re-install them on the correct end of the spindle cartridge, as noted in Step 10.
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Figure 62.GZbdk^c\i]Zhe^cYaZXVgig^Y\Z WZVg^c\# 11. GZeZViStep 10[dgi]ZgZbV^c^c\WZVg^c\# 12. :mVb^cZ i]Z he^cYaZ XVgig^Y\Z WZVg^c\h [dg lZVgdgYVbV\Z# ·>[ i]Z WZVg^c\h VgZ gdj\] dg h]dl h^\ch d[ZmXZhh^kZlZVg!gZeaVXZi]Zbl^i]cZl dcZh#
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Wiring Safety Instructions 1.
2.
3.
4.
SHOCK HAZARD. Ldg`^c\ dc l^g^c\ i]Vi ^hXdccZXiZYidVedlZghdjgXZ^hZmigZbZan YVc\Zgdjh# IdjX]^c\ ZaZXig^[^ZY eVgih l^aa gZhjai^ceZghdcVa^c_jgn^cXajY^c\Wjicdia^b" ^iZYidhZkZgZWjgch!ZaZXigdXji^dc!dgYZVi]# 9^hXdccZXi i]Z edlZg [gdb i]Z bVX]^cZ WZ[dgZhZgk^X^c\ZaZXig^XVaXdbedcZcih QUALIFIED ELECTRICIAN. 9jZ id i]Z ^c]ZgZci]VoVgYhd[ZaZXig^X^in!dcanVfjVa^" [^ZY ZaZXig^X^Vc h]djaY eZg[dgb l^g^c\ iVh`h dc i]^h bVX]^cZ# >[ ndj VgZ cdi V fjVa^" [^ZY ZaZXig^X^Vc! \Zi ]Zae [gdb dcZ WZ[dgZ ViiZbei^c\Vcn`^cYd[l^g^c\_dW# WIRE CONNECTIONS. 6aa XdccZXi^dch bjhiWZi^\]iidegZkZcil^gZh[gdbaddhZc" ^c\Yjg^c\bVX]^cZdeZgVi^dc#9djWaZ"X]ZX` Vaa l^gZh Y^hXdccZXiZY dg XdccZXiZY Yjg^c\ Vcnl^g^c\iVh`idZchjgZi^\]iXdccZXi^dch# WIRE/COMPONENT DAMAGE. 9VbV\ZY l^gZh dg XdbedcZcih ^cXgZVhZ i]Z g^h` d[ hZg^djh eZghdcVa ^c_jgn! [^gZ! dg bVX]^cZ YVbV\Z# >[ ndj cdi^XZ i]Vi Vcn l^gZh dg XdbedcZcihVgZYVbV\ZYl]^aZeZg[dgb^c\ Vl^g^c\iVh`!gZeaVXZi]dhZl^gZhdgXdbed" cZcihWZ[dgZXdbeaZi^c\i]ZiVh`#
5.
MODIFICATIONS.Jh^c\V[iZgbVg`ZieVgihdg bdY^[n^c\ i]Z l^g^c\ WZndcY l]Vi ^h h]dlc ^c i]Z Y^V\gVb bVn aZVY id jcegZY^XiVWaZ gZhjaih!^cXajY^c\hZg^djh^c_jgndg[^gZ#
6.
MOTOR WIRING. I]Z bdidg l^g^c\ h]dlc ^c i]ZhZ Y^V\gVbh ^h XjggZci Vi i]Z i^bZ d[ eg^ci^c\!Wji^ibVncdibViX]ndjgbVX]^cZ# 6alVnh jhZ i]Z l^g^c\ Y^V\gVb ^ch^YZ i]Z bdidg_jcXi^dcWdm#
7. CAPACITORS. HdbZ XVeVX^idgh hidgZ Vc ZaZXig^XVa X]Vg\Z [dg je id [^kZ b^cjiZh V[iZg WZ^c\ Y^hXdccZXiZY [gdb i]Z edlZg hdjgXZ# Id Vkd^Y WZ^c\ h]dX`ZY! lV^i Vi aZVhi i]^h adc\WZ[dgZldg`^c\dcXVeVX^idgh# 8. CIRCUIT REQUIREMENTS. Ndj BJHI [da" adl i]Z gZfj^gZbZcih dc Page 9 l]Zc Xdc" cZXi^c\ndjgbVX]^cZidVedlZghdjgXZ# 9.
EXPERIENCING DIFFICULTIES. >[ ndj VgZ ZmeZg^ZcX^c\ Y^[[^Xjai^Zh jcYZghiVcY^c\ i]Z ^c[dgbVi^dc ^cXajYZY ^c i]^h hZXi^dc! XdciVXi djgIZX]c^XVaHjeedgiVi *,% *)+".++(#
The photos and diagrams included in this section are best viewed in color. You can view these pages in color at www.grizzly.com.
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Wiring Overview
Station #3
Station #2
Table Top View
Incoming Power Junction Box Station #1
220V Single-Phase Power Source
Symbol Key: Main ON/OFF Switch Station Rotary Spindle Switch Station Motor
Station Magnetic Switch
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READ ELECTRICAL SAFETY ON PAGE 46!
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Wiring Diagram (A) Station Rotary Spindle Switch
Main Power Switch ON &)
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Light
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WARNING! SHOCK HAZARD! Disconnect power before working on wiring.
Station #1 Magnetic Switch
Overload Relay
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Start Capacitor 400MFD 125VAC
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Station Motor
220V L6-30 Plug (As Recommended)
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To Station #2 Magnetic Switch
Incoming Power Junction Box
READ ELECTRICAL SAFETY ON PAGE 46!
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Wiring Diagram (B)
To Station Spindle Switch & Motor
Station #2 Magnetic Switch
Station #3 Magnetic Switch
Overload Relay
.-
.+
To Station Spindle Switch & Motor
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.+
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Overload Relay
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SECTION 9: PARTS Motor & Spindle Breakdown &. &
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Motor & Spindle Parts List REF PART #
DESCRIPTION
REF PART #
DESCRIPTION
1 2 3 4 5 6 7 8 9 10 11 12 12-1 12-2 12A 13 13A 14 15 16 17 18 19 20 21 22 23 24 25 26 27 31 32 33 34 35 36 37 38 39 40 41 42 43 44 45 46 47 48
OUTER SPINDLE HOUSING GREASE CUP ASSEMBLY HEX BOLT M10-1.5 X 30 LOCK WASHER 10MM FLAT WASHER 10MM BALL BEARING 6205ZZ SPACER SPACER INT RETAINING RING 52MM SPINDLE HOUSING COVER SPINDLE LOCK NUT 1-1/4"-7 CUTTER SPINDLE 1-1/4" SPINDLE WRENCH SPINDLE KEY CUTTER SPINDLE ASSEMBLY 1-1/4" ROUTER BIT SPINDLE 1/2" ROUTER BIT SPINDLE ASSEMBLY 1/2" ROUTER BIT COLLET 1/2" ROUTER BIT COLLET NUT 1/2" SPACER KIT 1-1/4" SPINDLE NUT 1-1/4" SPECIAL FLAT WASHER 12MM HEX BOLT M12-1.75 X 25 INNER SPINDLE HOUSING SPINDLE CARTRIDGE KEY 7 X 7 X 30 BALL BEARING 6007ZZ INT RETAINING RING 62MM SPINDLE PULLEY SPECIAL WASHER M8 FLAT HD SCR M8-1.25 X 25 SUPPORT FLAT WASHER 8MM LOCK WASHER 8MM CAP SCREW M8-1.25 X 16 PLASTIC SPACER KEY 5 X 5 X 15 BUSHING WORM SHAFT GEAR HOUSING FLAT WASHER 6MM LOCK WASHER 8MM HEX BOLT M6-1 X 35 INT RETAINING RING 27MM BALL BEARING 6000ZZ SPACER FLAT WASHER 5MM CAP SCREW M5-.8 X 15 HEX BOLT M8-1.25 X 16
49 50 51 52 53 56 57 58 59 60 61 62 63 64 65 66 67 68 69 70 71 72 73 74 75 76 77 78 78-1 78-2 78-3 78-4 78-5 79 80 81 112A 145 146 147 148 149 150 151 229 230 231 232
FLAT WASHER 8MM THRUST WASHER WORM GEAR THRUST WASHER WORM SHAFT FLAT WASHER 8MM LOCK WASHER 8MM HEX BOLT M8-1.25 X 35 LOCK PIN ROLL PIN 5 X 16 TENSION SPRING SUPPORT CAP SCREW M6-1 X 15 KNOB HEX BOLT M8-1.25 X 20 FLAT WASHER 10MM MOTOR PIVOT SHAFT MOTOR SUPPORT HEX BOLT M8-1.25 X 35 LOCK WASHER 8MM FLAT WASHER 8MM HEX NUT M8-1.25 HEX BOLT M8-1.25 X 25 LOCK WASHER 8MM FLAT WASHER 10MM ADJUSTABLE BRACKET LOCK LEVER MOTOR 3HP 220V 60HZ 1PH MOTOR FAN COVER MOTOR FAN CAPACITOR COVER S CAPACITOR 400M 125V 1-3/4 X 4 MOTOR WIRING JUNCTION BOX MOTOR PULLEY FLAT WASHER 8MM V-BELT 3L280 CUTTER SPINDLE ASSY 3/4" EXT RETAINING RING 25MM CUTTER SPINDLE 3/4" SPACER KIT 3/4" SPINDLE NUT 3/4" SPECIAL FLAT WASHER 12MM LOCK WASHER 3/8 HEX BOLT 3/8-16 X 1 HEX WRENCH SET 1.5-10MM WRENCH 11 X 13 WRENCH 17 X 19 TOOLBOX
P9933001 P9933002 PB01M PLW06M PW04M P6205ZZ P9933007 P9933008 PR26M P9933010 P9933011 P9933012 P9933012-1 P9933012-2 P9933012A P9933013 H0784 P9933014 P9933015 P9933016 P9933017 P9933018 PB25M P9933020 P9933021 PK61M P6007ZZ PR38M P9933025 P9933026 PFH21M P9933031 PW01M PLW04M PSB11M P9933035 PK20M P9933037 P9933038 P9933039 PW03M PLW04M PB52M PR46M P6000ZZ P9933045 PW02M PSB10M PB03M
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PW01M P9933050 P9933051 P9933052 P9933053 PW01M PLW04M PB20M P9933059 PRP24M P9933061 P9933062 PSB28M P9933064 PB09M PW04M P9933067 P9933068 PB20M PLW04M PW01M PN03M PB07M PLW04M PW04M P9933076 P9933077 P9933078 P9933078-1 P9933078-2 P9933078-3 P9933078-4 P9933078-5 P9933079 PW01M PVM28 H0783 PR11M P9933146 P9933147 P9933148 P9933149 PLW04 PB18 P9933229 PWR1113 PWR1719 P9933232
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REF PART #
DESCRIPTION
REF PART #
DESCRIPTION
28 29 30 36A 101 102 104 106 107 108 122-1 134 135 136 137 138 139 140 141 143 144 152 153
STAR KNOB HANDLE HANDWHEEL MITER GAUGE ASSY CABINET FRAME LARGE DOOR SMALL DOOR HEX NUT M12-1.75 FLAT WASHER 12MM STUD M12 X 70 TABLE INSERT ASSEMBLY KNOB FLAT WASHER 8MM MITER GAUGE BODY SLIDE PLATE PIN 6 X 10 TERMINAL BOARD COVER STUD 10-24 X 64MM FLAT WASHER 5MM SET SCREW M5-.8 X 8 TABLE INNER TABLE INSERT T-SLOT WASHER
154 155 156 157 158 159 160 161 162 163 164 165 166 173 174 175 176 177 178 179 179A 182 226
PHLP HD SCR 1/4-20 X 1/4 ANGLE INDICATOR PHLP HD SCR M5-.8 X 8 SPECIAL BOLT M8-1.25 X 80 HEX NUT 5/16"-18 GRIZZLY OVAL NAMEPLATE TAP SCREW M4 X 10 COMPRESSION SPRING E-CLIP 4MM DOOR HINGE PIN FORWARD/REVERSE SWITCH ON/OFF SWITCH HINGE PIN DOOR HANDLE STRAIN RELIEF RUBBER WASHER HEX NUT 10-24 TERMINAL BLOCK 9 POST STRAIN RELIEF CONTACTOR GTM-19A 220V OL RELAY GTH-20 12-18A MAGNETIC SWITCH BOX MAGNETIC SWITCH ASSEMBLY
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P9933028 P9933029 P9933030 P9933036A P9933101 P9933102 P9933104 PN09M PW06M P9933108 P9933122-1 P9933134 PW01M P9933136 P9933137 P9933138 P9933139 P9933140 PW02M PSS31M P9933144 P9933152 P9933153
PS09 P9933155 PS05M P9933157 PN02 G9987 PHTEK15M P9933161 PEC02M P9933163 P9933164 P9933165 P9933166 P9933173 P9933174 P9933175 PN07 P9933177 P9933178 P9933179 P9933179A P9933182 P9933226
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REF PART #
DESCRIPTION
REF PART #
DESCRIPTION
109 110 111 112 113 114 115 116 117 118 119 120
CAP SCREW M8-1.25 X 20 FENCE BOARD FENCE RAIL FENCE MOUNT HEX BOLT M8-1.25 X 25 FLAT WASHER 8MM SPINDLE GUARD HOLD-DOWN SHAFT HEX BOLT M8-1.25 X 20 HOLD-DOWN SUPPORT HOLD-DOWN FINGER ADJUSTMENT KNOB
121 123 124 125 126 128 129 142 180 181 183 227
SET SCREW M6-1 X 8 FLAT WASHER 10MM HEX BOLT M10-1.5 X 25 E-CLIP 10MM LOCK COLLAR KNOB WITH SPECIAL SCREW DUST HOOD HEX BOLT M6-1 X 12 LOCK WASHER 8MM LOCK LEVER FLAT WASHER 6MM FENCE & GUARD ASSEMBLY
PSB14M P9933110 P9933111 P9933112 PB07M PW01M P9933115 P9933116 PB09M P9933118 P9933119 P9933120
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PSS03M PW04M PB32M PEC03M P9933126 P9933128 P9933129 PB02M PLW04M P9933077 PW03M P9933227
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Label Placement
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REF PART #
DESCRIPTION
REF PART #
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301 302 303 304 305
CUTTER HAZARD LABEL ENTANGLEMENT HAZARD LABEL DISCONNECT POWER LABEL EYE/LUNG HAZARD LABEL READ MANUAL LABEL
306 307 308 309
MACHINE ID LABEL ELECTRICITY LABEL DISCONNECT POWER DOOR LABEL GRIZZLY GREEN TOUCH-UP PAINT
P9933301 PLABEL-55B PLABEL-63B PLABEL-57B PLABEL-12B
P9933306 PLABEL-14 P9933308 PPAINT-1
Safety labels warn about machine hazards and ways to prevent injury. The owner of this machine MUST maintain the original location and readability of the labels on the machine. If any label is removed or becomes unreadable, REPLACE that label before using the machine again. Contact Grizzly at (800) 523-4777 or www.grizzly.com to order new labels.
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~Since 1983~
Visit Our Website Today For Current Specials!
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