G0797 Main Body 136
133
8
158
2
6
142
10
9
7
156
143
1
13
134 14
140
15
17 18
31
32
42
41 49
50
33 52
43
39
40
19
44
53 55
135
76
157 130
132 136
136 135 118
74 72
71
75 77
80
90
160 84
140
62
86
87
88
154
103 102
148
81
79
85
155
138
104
82
73
120
81
60
76
147
57
58
61
145
137
64
56
127 128 129 130
125 136
64
159
83
54
48 47
161 162
23
44 47
51
48
-78-
131
31
38
124
134 20
37
146
136 126
81
91
92
98 93 94
79
96
99
149
97
151
150
152
Model G0796/G0797 (Mfd. Since 3/15)
G0797 Main Body Parts List REF PART #
DESCRIPTION
REF PART #
DESCRIPTION
1 2 6 7 8 9 10 13 14 15 17 18 19 20 23 31 32 33 37 38 39 40 41 42 43 44 47 48 49 50 51 52 53 54 55 56 57 58 60 61 62 64 71 72 73 74 75 76 77 79 80 81 82 83
QUILL HOUSING ADJUSTMENT GEAR 46T RAM ADAPTER HEAD TILT ADJUSTING WORM WORM THRUST WASHER 8MM HEAD TILT ADJUSTING WORM SHAFT KEY 5 X 5 X 50 RAM CASTING CAP SCREW M6-1 X 25 ROLL PIN 8 X 30 HEAD TILT SCALE ADAPTER PIVOT SHAFT 28 X 190 FLAT WASHER 14MM HEX BOLT M14-2 X 190 LOCK WASHER 14MM TABLE 10" X 50" CAP SCREW M8-1.25 X 35 LIMIT STOP SQUARE NUT M8-1.25 SADDLE LOCK BOLT HANDLE SADDLE LOCK BOLT M12-1.75 X 55 SADDLE LOCK BOLT PLUNGER CAP SCREW 3/8-16 X 3/4 GIB ADJUSTING SCREW 3/8-16 X 3/4 TABLE STOP BRACKET TABLE GIB SADDLE WAY WIPER TABLE LOCK BOLT M12-1.75 X 25 ADJUSTABLE HANDLE ASSY SADDLE GIB SADDLE WIPER HOLDER PHLP HD SCR 10-24 X 1/2 SADDLE CASTING COLUMN WAY WIPER HOLDER (LEFT) COLUMN WAY WIPER (LEFT) KNEE GIB CAP SCREW M6-1 X 12 COLUMN WAY WIPER HOLDER (RIGHT) COLUMN WAY WIPER (RIGHT) UPPER SADDLE COVER LOWER SADDLE COVER KNEE CASTING KNEE STOP BOLT KNEE PLUG (PLASTIC) SET SCREW 10-24 X 1/2 DOG-PT SET SCREW 10-24 X 1/2 HEX NUT 1/2-20 KEY 5 X 5 X 20 FLAT WASHER 1/2 Z-AXIS BEVEL GEAR 27T BALL BEARING 6207ZZ BEARING RETAINER RING CAP SCREW M6-1 X 20 Z-AXIS LEADSCREW CRANK HANDLE
84 85 86 87 88 90 91 92 93 94 96 97 98 99 102 103 104 118 120 124 125 126 127 128 129 130 131 132 133 134 135 136 137 138 140 142 143 145 146 147 148 149 150 151 152 154 155 156 157 158 159 160 161 162
Z-AXIS CRANK ARM CLUTCH DIAL LOCK NUT GRADUATED DIAL 0.001"/0.100" DIAL HOLDER BEARING RETAINER RING BALL BEARING 6204ZZ BEARING CAP KEY 3 X 3 X 18 Z-AXIS SHAFT BEVELED PINION GEAR 32T SET SCREW M6-1 X 6 COLUMN CASTING FLAT WASHER 3/4 CAP SCREW M10-1.5 X 25 Z-AXIS PEDESTAL Z-AXIS LEADSCREW NUT RAM SWIVEL RAM PINION TURRET RAM CLAMP BAR UNTAPPED RAM CLAMP TAPPED RAM CLAMP ROLL PIN 10 X 20 RAM LOCK BOLT M12-1.75 X 250 RAM PINION SCREW M8-1.25 X 60 RAM GIB HEX NUT M8-1.25 EYE BOLT 38MM, M19-2.5 X 30 EXT RETAINING RING 28MM ANGLE SCALE FOR TURRET RIVET 2 X 5MM NAMEPLATE, STEEL SCALE INDICATOR REAR ENTRY PANEL PHLP HD SCR M6-1 X 8 BULB HAL 50W 110V BI-PIN WORK LAMP WORK LAMP BRACKET PHLP HD SCR M5-.8 X 12 CAP SCREW M5-.8 X 8 DRAIN SCREEN DRO DISPLAY ASSEMBLY DRO MOUNTING ARM CAP SCREW M5-.8 X 25 SET SCREW M6-1 X 16 X-AXIS DRO SCALE Y-AXIS DRO SCALE RAM SCALE RAM SCALE INDICATOR ANGLE SCALE LIMIT SWITCH RU 5A 125/250VAC LIMIT SWITCH CORD 2W 18G 60" CAP SCREW M8-1.25 X 10 FLAT WASHER 10MM
P0797001 P0797002 P0797006 P0797007 P0797008 P0797009 P0797010 P0797013 P0797014 P0797015 P0797017 P0797018 P0797019 P0797020 P0797023 P0797031 P0797032 P0797033 P0797037 P0797038 P0797039 P0797040 P0797041 P0797042 P0797043 P0797044 P0797047 P0797048 P0797049 P0797050 P0797051 P0797052 P0797053 P0797054 P0797055 P0797056 P0797057 P0797058 P0797060 P0797061 P0797062 P0797064 P0797071 P0797072 P0797073 P0797074 P0797075 P0797076 P0797077 P0797079 P0797080 P0797081 P0797082 P0797083
Model G0796/G0797 (Mfd. Since 3/15)
P0797084 P0797085 P0797086 P0797087 P0797088 P0797090 P0797091 P0797092 P0797093 P0797094 P0797096 P0797097 P0797098 P0797099 P0797102 P0797103 P0797104 P0797118 P0797120 P0797124 P0797125 P0797126 P0797127 P0797128 P0797129 P0797130 P0797131 P0797132 P0797133 P0797134 P0797135 P0797136 P0797137 P0797138 P0797140 P0797142 P0797143 P0797145 P0797146 P0797147 P0797148 P0797149 P0797150 P0797151 P0797152 P0797154 P0797155 P0797156 P0797157 P0797158 P0797159 P0797160 P0797161 P0797162
-79-
G0797 Table Leadscrews 230-8
230
230-1
230-2
231
230-6
st be
a mu
are
212
214
207
208
215
t kep the
of
ed ng out ION , traversi terial phite bas UT ma . ign CA traverse h graase in wit fore r e gre han and el gea typ p dirted. d bev siliconput the 2. Kee erfe me use off, powk shim not is cut . Do ply 3. Pacase sup n. gre er itio pow pos 4. If tral neu
id Rap
1. r. clea
dle
221
230-7
209
210
216 208
214
219
220
223
202 205
204
203
222
203
204
217 205
201
203 209
228 210
226
205 226 229
214 204
224 218
229
201
218
216
211
202 201
229
217 216
210 209
226
209
230-4 230-3 230-9
230-5
206
227
208 207
206
202
REF PART #
DESCRIPTION
REF PART #
DESCRIPTION
201 202 203 204 205 206 207 208 209 210 211 212 214 215 216 217 218 219 220
HEX NUT 1/2-20 REVOLVING HANDLE 98L, M10-1.5 X 14 DIAL LOCK NUT M32-1.5 GRADUATED DIAL 0.002"/0.200" DIAL HOLDER CAP SCREW M6-1 X 12 BEARING RETAINER RING BALL BEARING 6204ZZ ROLL PIN 5 X 30 CAP SCREW M10-1.5 X 25 X-AXIS LEADSCREW BRACKET (LEFT) X-AXIS LEADSCREW BRACKET (RIGHT) KEY 3 X 3 X 25 X-AXIS LEADSCREW FLAT HD CAP SCR M6-1 X 20 CAP SCREW M6-1 X 25 FLAT WASHER 6MM X-AXIS LEADSCREW NUT (LEFT) X-AXIS LEADSCREW NUT (RIGHT)
221 222 223 224 226 227 228 229 230 230-1 230-2 230-3 230-4 230-5 230-6 230-7 230-8 230-9 231
CAP SCREW M10-1.5 X 25 LEADSCREW NUT BRACKET REAR Y-AXIS LEADSCREW NUT FRONT Y-AXIS LEADSCREW NUT BALL CRANK Y-AXIS LEADSCREW Y-AXIS LEADSCREW BRACKET LOCK WASHER 1/2 POWER FEED ASSEMBLY MOUNTING BRACKET CONTROL HANDLE SPEED CONTROL KNOB ON/OFF SWITCH BOTTOM COVER BEVEL GEAR CARBON BRUSH ZYTEL GEAR ASSEMBLY CIRCUIT BOARD ASSEMBLY POWER CORD 18G 3W 72" 5-15P
-80-
P0797201 P0797202 P0797203 P0797204 P0797205 P0797206 P0797207 P0797208 P0797209 P0797210 P0797211 P0797212 P0797214 P0797215 P0797216 P0797217 P0797218 P0797219 P0797220
P0797221 P0797222 P0797223 P0797224 P0797226 P0797227 P0797228 P0797229 P0796230 P0796230-1 P0796230-2 P0796230-3 P0796230-4 P0796230-5 P0796230-6 P0796230-7 P0796230-8 P0796230-9 P0796231
Model G0796/G0797 (Mfd. Since 3/15)
G0797 Headstock 308-1 308-2 301
308-6 308A
302
308-5
308 307
308-3
308-4
309
303 304 305
310
308-7 315
337
316
338
317 311 314
340A
318
319 313
339
340
320
341 322 323 324 379
343
325
326
344
327 328 378
346 335 336
329 330
331
332 373
349 333 334
374 376
353 348
377
375
345 347
354
352 351
372
355
371 370 368
366
358
365
369 367
359
364 363
Model G0796/G0797 (Mfd. Since 3/15)
360 361 362
-81-
G0797 Headstock Parts List REF PART #
DESCRIPTION
REF PART #
DESCRIPTION
301 302 303 304 305 307 308A 308 308-1 308-2 308-3 308-4 308-5 308-6 308-7 309 310 311 313 314 315 316 317 318 319 320 322 323 324 325 326 327 328 329 330 331 332 333 334 335 336
CAP SCREW M6-1 X 25 BEARING CAP (UPPER) LOCK WASHER 40MM BALL BEARING 6007ZZ INT RETAINING RING 40MM HEX NUT 3/8-16 MOTOR WITH PULLEY ASSEMBLY MOTOR 3HP 220V 3-PH MOTOR FAN COVER MOTOR JUNCTION BOX BALL BEARING 6206ZZ (FRONT) BALL BEARING 6205ZZ (REAR) MOTOR FAN MOTOR LABEL MOTOR CORD 14G 4W 36" CAP SCREW M10-1.5 X 30 BELT HOUSING (UPPER) SPEED CHANGE BOLT M8-1.25 X 15 SPEED CHANGER PLATE DRAWBAR 7/16-20 X 23-1/2 ALIGNMENT PIN SPEED CHANGE PIVOT BOLT M10-1.5 X 48 CAP SCREW M5-.8 X 20 FLAT WASHER 8MM PIVOT BOLT SLEEVE DRAWBAR WASHER BEARING HOUSING BALL BEARING 6012ZZ SPACER (PLASTIC) ADJUSTABLE SPINDLE PULLEY PLATE EXT RETAINING RING 40MM V-BELT, VARIABLE SPEED 900VC3830 STATIONARY SPINDLE PULLEY PLATE BEARING BRAKE CAP BALL BEARING 6010ZZ BRAKE EXTENSION SPRING BRAKE SHOE ASSEMBLY SPINDLE PULLEY SPACER SPINDLE PULLEY HUB HEX BOLT M6-1 X 20 PIVOT SLEEVE
337 338 339 340A 340 341 343 344 345 346 347 348 349 351 352 353 354 355 358 359 360 361 362 363 364 365 366 367 368 369 370 371 372 373 374 375 376 377 378 379
ROLL PIN 3 X 12 KEY 7 X 7 X 25 KEY 7 X 7 X 30 PULLEY ASSEMBLY STATIONARY MOTOR PULLEY PLATE SET SCREW M8-1.25 X 8 ADJUSTABLE MOTOR PULLEY PLATE COMPRESSION SPRING SPRING COLLAR CAP SCREW M4-.7 X 10 EXT RETAINING RING 28MM CAP SCREW M8-1.25 X 25 SPINDLE KEY 8 X 8 X 16 (PLASTIC) KEY 8 X 8 X 12 TAPER PIN 3 X 12 BELT HOUSING (LOWER) MOTOR PULLEY COVER CAP SCREW M6-1 X 16 HIGH-LOW RANGE NAMEPLATE DRIVE SCREW M5-.8 X 10 TAPER PIN 3 X 12 QUILL FEED NAMEPLATE RIVET 4 X 16 GEAR HOUSING PHLP HD SCR 5-40 X 1/4 GEAR HOUSING PLATE E-CLIP 40MM CLEVIS PIN BRAKE FINGER ASSY 2-PC BALL KNOB 25MM, M6-1 BLK BRAKE LEVER BRAKE LOCK PIN 3 X 14 SET SCREW M4-.7 X 6 SHAFT SLEEVE BRAKE LOCK SHAFT BRAKE LOCK CAM ROLL PIN 3 X 12 SET SCREW M4-.7 X 10 CAP SCREW M6-1 X 12 POWER CORD 14G 4W 72"
-82-
P0797301 P0797302 P0797303 P0797304 P0797305 P0797307 P0797308A P0797308 P0797308-1 P0797308-2 P0797308-3 P0797308-4 P0797308-5 P0797308-6 P0797308-7 P0797309 P0797310 P0797311 P0797313 P0797314 P0797315 P0797316 P0797317 P0797318 P0797319 P0797320 P0797322 P0797323 P0797324 P0797325 P0797326 P0797327 P0797328 P0797329 P0797330 P0797331 P0797332 P0797333 P0797334 P0797335 P0797336
P0797337 P0797338 P0797339 P0797340A P0797340 P0797341 P0797343 P0797344 P0797345 P0797346 P0797347 P0797348 P0797349 P0797351 P0797352 P0797353 P0797354 P0797355 P0797358 P0797359 P0797360 P0797361 P0797362 P0797363 P0797364 P0797365 P0797366 P0797367 P0797368 P0797369 P0797370 P0797371 P0797372 P0797373 P0797374 P0797375 P0797376 P0797377 P0797378 P0797379
Model G0796/G0797 (Mfd. Since 3/15)
G0797 Headstock Gearing
411
490 489 491
404
405
406
407 409
403
410
487
402 435
401
433
425 422
423
436
488
486
438 430 415 418
431 424 416 417
485
439
421
484
479 483
481 440
419
480 478
441
420
473
442 443
479 458 441 457
445
446 448
447
455
451
454
452 452
Model G0796/G0797 (Mfd. Since 3/15)
451
453
472
492 459
471 468
470
467
456
449
450
477
460 463
469
466 464
465
462 461
-83-
G0797 Headstock Gearing Parts List REF PART #
DESCRIPTION
REF PART #
DESCRIPTION
401 402 403 404 405 406 407 409 410 411 415 416 417 418 419 420 421 422 423 424 425 430 431 433 435 436 438 439 440 441 442 443 445 446 447 448 449 450
ACORN NUT 5/16-18 VARIABLE-SPEED DISPLAY WHEEL BUSHING (BRONZE) SET SCREW 10-24 X 3/4 DOG-PT SPEED CHANGER HOUSING SPEED CHANGER CHIP SHIELD PHLP HD SCR M6-1 X 6 ROLL PIN 5 X 10 SPEED CHANGER CHAIN ROTARY SWITCH TEND HDD300 (F,O,R) ROLL PIN 3 X 12 BEARING WASHER 30MM BALL BEARING 6206ZZ SPEED CHANGER SHAFT FIXED HANDLE 66L, M8-1.25 X 10 CHROME SPEED CHANGER CAUTION PLATE HANDWHEEL 85D X 10B X M10-1.5 FLAT FLAT HD CAP SCR M4-.7 X 6 VARIABLE-SPEED DISPLAY COVER SET SCREW M3-.5 X 20 CAP SCREW M6-1 X 30 WORM GEAR BALL BEARING 6012ZZ SPEED CHANGER SPUR GEAR SPEED CHANGER CHAIN DRUM TIMING BELT 225L 1"W 60T TIMING PULLEY CLUTCH SLEEVE SPINDLE BULL GEAR HUB SPINDLE BULL GEAR 81T BALL BEARING 6908ZZ SLEEVE BULL GEAR BEARING SPACER T-BOLT M12-1.75 X 250 FLAT WASHER 12MM HEX NUT M12-1.75 GEAR SLEEVE WASHER FIXED CLUTCH BRACKET SET SCREW 10-24 X 3/8
451 452 453 454 455 456 457 458 459 460 461 462 463 464 465 466 467 468 469 470 471 472 473 477 478 479 480 481 483 484 485 486 487 488 489 490 491 492
CLUTCH BRACKET GUIDE FLAT HD CAP SCR 10-24 X 3/8 DOWEL PIN 3 X 12 OIL CUP COMPRESSION SPRING BEARING LOCK NUT BEARING SLEEVE WAVY WASHER 62MM BULL GEAR SHIFT PINION HIGH-LOW DETENT PLATE HEX NUT M10-1.5 LOCK WASHER 10MM STUD FT M10-1.5 X 20 SET SCREW M6-1 X 16 ADJUSTMENT PLATE DETENT PLUNGER COMPRESSION SPRING CAP SCREW M6-1 X 16 BALL KNOB 25MM, M6-1 BLK SPRING STUD-SWIVEL M6-1 X 14 HIGH-LOW PINION BLOCK ROLL PIN 3 X 18 CAP SCREW M6-1 X 16 SET SCREW M8-1 X 6 KEY 5 X 5 X 15 BALL BEARING 6203ZZ BULL GEAR PINION COUNTERSHAFT KEY 5 X 5 X 18 BULL GEAR PINION BULL GEAR PINION BEARING CAP CAP SCREW M5-.8 X 20 TIMING BELT PULLEY HEX NUT 5/8-18 THIN ROLL PIN 3 X 12 ROLL PIN 3 X 18 SPEED BOLT M10-1 X 12, M13-2 X 27, L58 COTTER PIN 3 X 24 CAP SCREW M5-.8 X 12
-84-
P0797401 P0797402 P0797403 P0797404 P0797405 P0797406 P0797407 P0797409 P0797410 P0797411 P0797415 P0797416 P0797417 P0797418 P0797419 P0797420 P0797421 P0797422 P0797423 P0797424 P0797425 P0797430 P0797431 P0797433 P0797435 P0797436 P0797438 P0797439 P0797440 P0797441 P0797442 P0797443 P0797445 P0797446 P0797447 P0797448 P0797449 P0797450
P0797451 P0797452 P0797453 P0797454 P0797455 P0797456 P0797457 P0797458 P0797459 P0797460 P0797461 P0797462 P0797463 P0797464 P0797465 P0797466 P0797467 P0797468 P0797469 P0797470 P0797471 P0797472 P0797473 P0797477 P0797478 P0797479 P0797480 P0797481 P0797483 P0797484 P0797485 P0797486 P0797487 P0797488 P0797489 P0797490 P0797491 P0797492
Model G0796/G0797 (Mfd. Since 3/15)
G0797 Downfeed 512
508
511 503
542 543
515
509 544
547
567 571 570 572
555
537
538
531
540 550
559 562 556 560
514
501 507 536
548 549 557
506
513
505
516
692
541
561
563 564 590 566 591 592
593
588 589 594 577 628 575 574 617 581 618 573 595 603 597 579 580 620 607 595 619 621 595 616 606 598 623 615 599 614 604 596 600 624 601 613 605 608 642 576 569
517
611
610
523
681 682
691
524
690
671
672
535 676
675 673 674
678 669 616 685 677 670 683 684 656 655 658 694 659 648 657 653 652 649 646 645
643 644 663 665
662
661 660
693 631 629 630
627
638 637 636 635
664 634
625
Model G0796/G0797 (Mfd. Since 3/15)
522
520 521 527 518 689 688 528 532 687 668 534 666 533 529 686
612
626
525
551
552
568
519
633
641 640
-85-
G0797 Downfeed Parts List REF PART #
DESCRIPTION
REF PART #
DESCRIPTION
501 503 505 506 507 508 509 511 512 513 514 515 516 517 518 519 520 521 522 523 524 525 527 528 529 531 532 533 534 535 536 537 538 540 541 542 543 544 547 548 549 550 551 552 555 556 557 559 560 561 562 563 564
PHLP HD SCR M5-.8 X 10 FEED BEVEL PINION WORM CRADLE BUSHING SET SCREW 1/4-20 X 1/4 WORM CRADLE SPACER FEED DRIVE WORM GEAR 34T FEED DRIVE WORM GEAR SHAFT KEY 3 X 3 X 20 CAP SCREW M8-1.25 X 12 SPACER 8 X 3 X 23 KEY 3 X 3 X 8 FEED REVERSE BEVEL GEAR 27T FEED ENGAGEMENT PIN WORM GEAR CRADLE WORM GEAR CRADLE THROW-OUT SHIFT SLEEVE GEAR SHIFT PLUNGER COMPRESSION SPRING ROLL PIN 3 X 20 SHIFT CRANK BALL KNOB 25MM, M6-1 BLK CAP SCREW M5-.8 X 12 SLEEVE BEARING 9.7 X 14.4 X 25.5 (BRASS) CLUSTER COMBO GEAR 32T KEY 3 X 3 X 45 CLUSTER GEAR SHAFT EXT RETAINING RING 16MM SLEEVE BEARING 16 X 13.5 X 24 (BRASS) BEVEL GEAR THRUST WASHER 8MM FEED REVERSE BEVEL PINION FEED DRIVE GEAR 32T KEY 3 X 3 X 8 CLUSTER GEAR INPUT SHAFT FEED DRIVE GEAR 27T NEEDLE BEARING BA66 BUSHING FEED WORM FEED WORM SHAFT BUSHING FEED WORM SHAFT THRUST WASHER BUSHING FEED REVERSE BEVEL GEAR 35T FEED REVERSE CLUTCH FEED REVERSE BEVEL GEAR 30T BUSHING REVERSE CLUTCH ROD ROLL PIN 3 X 20 FEED WORM SHAFT ROLL PIN 3 X 12 FEED SHAFT ROD SET SCREW M5-.8 X 6 KEY 3 X 3 X 15 FEED GEAR SHIFT CRANK CLUSTER GEAR SHIFT CRANK
566 567 568 569 570 571 572 573 574 575 576 577 579 580 581 588 589 590 591 592 593 594 595 596 597 598 599 600 601 603 604 605 606 607 608 610 611 612 613 614 615 616 617 618 619 620 621 623 624 625 626 627 628
CLUSTER GEAR COVER CAP SCREW M5-.8 X 10 GEAR SHIFT PLUNGER COMPRESSION SPRING SHIFT CRANK ROLL PIN 3 X 15 BALL KNOB 25MM, M6-1 BLK CAP SCREW M5-.8 X 35 CLUTCH RING PIN CLUTCH RING SET SCREW M6-1 X 6 BRASS PLUG SAFETY CLUTCH COMPRESSION SPRING OVERLOAD CLUTCH OVERLOAD CLUTCH SLEEVE COMPRESSION SPRING OVERLOAD CLUTCH SPRING PLUNGER QUILL PINION SHAFT BUSHING PINION SHAFT WORM GEAR SPACER OVERLOAD CLUTCH WORM GEAR 34T OVERLOAD CLUTCH RING EXT RETAINING RING 15MM DOWEL PIN 5 X 20 OVERLOAD CLUTCH TRIP LEVER CLUTCH WASHER 10 X 3 X 22MM EXT RETAINING RING 10MM CLUTCH ARM COVER SET SCREW M6-1 X 16 HEX NUT M6-1 CAM ROD LEVER SHAFT M5-.8 X 4, M5-.8 X 4, L84 BALL KNOB 25MM, M6-1 BLK FEED TRIP BRACKET CAP SCREW M6-1 X 20 SET SCREW M6-1 X 20 SHOULDER SCREW M4-.7 X 9 GROOVED FEED REVERSE KNOB EXT RETAINING RING 12MM HANDWHEEL CLUTCH STEEL BALL 3/16 COMPRESSION SPRING SET SCREW M8-1.25 X 8 ROLL PIN 3 X 14 CAM ROD SLEEVE ASSEMBLY ROLL PIN 3 X 12 COMPRESSION SPRING TRIP PLUNGER PLUNGER BUSHING FEED TRIP PLUNGER HANDWHEEL138D X 13B X M8-1.25 DISHED HANDWHEEL HANDLE 66L, M8-1.25 X 10 R-8 SPINDLE QUILL SKIRT
-86-
P0797501 P0797503 P0797505 P0797506 P0797507 P0797508 P0797509 P0797511 P0797512 P0797513 P0797514 P0797515 P0797516 P0797517 P0797518 P0797519 P0797520 P0797521 P0797522 P0797523 P0797524 P0797525 P0797527 P0797528 P0797529 P0797531 P0797532 P0797533 P0797534 P0797535 P0797536 P0797537 P0797538 P0797540 P0797541 P0797542 P0797543 P0797544 P0797547 P0797548 P0797549 P0797550 P0797551 P0797552 P0797555 P0797556 P0797557 P0797559 P0797560 P0797561 P0797562 P0797563 P0797564
P0797566 P0797567 P0797568 P0797569 P0797570 P0797571 P0797572 P0797573 P0797574 P0797575 P0797576 P0797577 P0797579 P0797580 P0797581 P0797588 P0797589 P0797590 P0797591 P0797592 P0797593 P0797594 P0797595 P0797596 P0797597 P0797598 P0797599 P0797600 P0797601 P0797603 P0797604 P0797605 P0797606 P0797607 P0797608 P0797610 P0797611 P0797612 P0797613 P0797614 P0797615 P0797616 P0797617 P0797618 P0797619 P0797620 P0797621 P0797623 P0797624 P0797625 P0797626 P0797627 P0797628
Model G0796/G0797 (Mfd. Since 3/15)
G0797 Downfeed Parts List (Cont.) REF PART #
DESCRIPTION
REF PART #
DESCRIPTION
629 630 631 633 634 635 636 637 638 640 641 642 643 644 645 646 648 649 652 653 655 656 657 658 659 660 661 662 663
SPANNER NUT M30-1.5 EXT TOOTH WASHER 30MM BALL BEARING 6206ZZ QUILL NOSE PIECE LOWER SPINDLE SEAL 64 X 35MM ANGULAR CONTACT BEARING 7207 BEARING SPACER (LARGE) BEARING SPACER (SMALL) ANGULAR CONTACT BEARING 7207 SPINDLE SET SCREW M5-.8 X 5 SET SCREW M6-1 X 6 QUILL HEX NUT M4-.7 SET SCREW M4-.7 X 16 FEED TRIP LEVER TRIP LEVER PIN QUILL LOCK SLEEVE ADJUSTABLE HANDLE QUICK LOCK BOLT M8-1.25 X 100 QUILL LOCK SLEEVE M8-1.25 T-BOLT 1/2-13 X 10" SPACER HEX CAP NUT 1/2-13 X 1.5" PHLP HD SCR M4-.7 X 6 DOWNFEED MICROMETER SCALE EXT RETAINING RING 15MM QUILL DEPTH STOP NUT MICROMETER NUT QUILL STOP KNOB
664 665 666 668 669 670 671 672 673 674 675 676 677 678 681 682 683 684 685 686 687 688 689 690 691 692 693 694
QUILL DEPTH STOP LEADSCREW M13-1 X 160 CAP SCREW M10-1 X 15 QUILL PINION SHAFT ROLL PIN 3 X 8 CAP SCREW M5-.8 X 10 ROLL PIN 3 X 20 KEY 3 X 3 X 20 PINION SHAFT HUB SCREW M3-.5 X 20 STEEL BALL 3/16 COMPRESSION SPRING RACK FEED HANDLE HUB PINION SHAFT HUB SPRING COVER FLAT COIL SPRING SET SCREW M4-.7 X 10 SET SCREW M4-.7 X 6 REVERSE TRIP LEVER FEED REVERSE TRIP PLUNGER REVERSE/TRIP LEVER SCREW M8-1.25 X 10 WORM GEAR KEY 4 X 4 X 8 SET SCREW M3-.5 X 8 ADJUSTABLE WORM SHAFT STUD-UDE M9-1.25 X 10, M11-1.5 X 10, 190L BALL KNOB 32MM, M9-1.25 BLK QUILL HOUSING EXT RETAINING RING 30MM FLAT WASHER 12MM
P0797629 P0797630 P0797631 P0797633 P0797634 P0797635 P0797636 P0797637 P0797638 P0797640 P0797641 P0797642 P0797643 P0797644 P0797645 P0797646 P0797648 P0797649 P0797652 P0797653 P0797655 P0797656 P0797657 P0797658 P0797659 P0797660 P0797661 P0797662 P0797663
Model G0796/G0797 (Mfd. Since 3/15)
P0797664 P0797665 P0797666 P0797668 P0797669 P0797670 P0797671 P0797672 P0797673 P0797674 P0797675 P0797676 P0797677 P0797678 P0797681 P0797682 P0797683 P0797684 P0797685 P0797686 P0797687 P0797688 P0797689 P0797690 P0797691 P0797692 P0797693 P0797694
-87-
G0797 One Shot Oiler 709
703 703
706
709 706 702 705 704 703 702
701
704
707
702
708
704
706
REF PART #
DESCRIPTION
REF PART #
DESCRIPTION
701 702 703 704 705
OILER PUMP AND RESERVOIR 500CC ALUMINUM PIPE ELBOW OIL DISTRIBUTOR CPS4 CAP SCREW M6-1 X 12 A-TYPE OIL DISTRIBUTOR A4
706 707 708 709
ELBOW OIL DISTRIBUTOR CPS3 FLEXIBLE STEEL TUBE A-TYPE OIL DISTRIBUTOR A8 ELBOW OIL DISTRIBUTOR CPS5
-88-
P0797701 P0797702 P0797703 P0797704 P0797705
P0797706 P0797707 P0797708 P0797709
Model G0796/G0797 (Mfd. Since 3/15)
G0797 Accessories 802
803
801
814
815
813
818
815
804
815
809 816
806
808 807
813 817
813
812
811
820 810
819
REF PART #
DESCRIPTION
REF PART #
DESCRIPTION
801 802 803 804 806 807 808 809 810 811
FRONT WAY COVER HANDWHEEL D138 X B13 X M8-1.25 DISHED REAR WAY COVER TOOLBOX HEX WRENCH 8MM HEX WRENCH 6MM HEX WRENCH 5MM HEX WRENCH 4MM CLOSED-END WRENCH 17 X 19MM SCREWDRIVER PHILLIPS #2
812 813 814 815 816 817 818 819 820
SCREWDRIVER PHILLIPS #2 EXTRA LONG BALL HANDLE DRAWBAR REVOLVING HANDLE 98L, M10-1.5 X 13 Z-AXIS CRANK COARSE DOWNFEED LEVER BOTTLE FOR OIL DRO INSTRUCTIONS POWER FEED INSTRUCTIONS
P0797801 P0797802 P0797803 P0797804 P0797806 P0797807 P0797808 P0797809 P0797810 P0797811
Model G0796/G0797 (Mfd. Since 3/15)
P0797812 P0797813 P0797814 P0797815 P0797816 P0797817 P0797818 P0797819 P0797820
-89-
903
Disengage
G0797 Machine Labels B (02/20/15) WARNING!
Size = 1:1 G0797 Machine Labels B • (unless otherwise noted) G0797 Machine Labels B (02/20/15) • Labels MUST be made of
(02/20/15) 904
chemical-resistant material
• Size = 1:1 (unless otherwise noted)
COLOR CODES
• Labels MUST be made of chemical-resistant material
WARNING
To reduce risk of death or serious injury, read manual BEFORE using machine.
PANTONE 151 C or RAL 2005 INJURY/SHOCK HAZARD! Disconnect power before adjustments, maintenance, or service.
CAUTION
PANTONE 109 C
To get a new manual, call (800) 523-4777 or go to www.grizzly.com.
COPYRIGHT © GRIZZLY INDUSTRIAL, INC. FOR GRIZZLY MACHINES ONLY! DO NOT REPRODUCE OR CHANGE THIS ARTWORK WITHOUT WRITTEN APPROVAL! Grizzly will not accept labels changed without approval. If artwork changes are required, contact us immediately at
[email protected]. ENTANGLEMENT HAZARD! Tie back long hair, roll up long sleeves, and remove loose clothing,
EYE/FACE INJURY HAZARD!
910
Always wear ANSI-approved safety glasses and face shield when using this machine.
jewelry, or gloves to prevent getting caught in moving parts.
G0797 Machine Labels B Stop motor to engage. Disengage when not in use. Do not engage at speeds above 3000 RPM. Disengage
(02/20/15)
PANTONE 151 C or RAL 2005
CAUTION
PANTONE 109 C
• Size = 1:1 (unless otherwise noted) • Labels MUST be made of chemical-resistant material
COLOR CODES
WARNING
COPYRIGHT © GRIZZLY INDUSTRIAL, INC. FOR GRIZZLY MACHINES ONLY! DO NOT REPRODUCE OR CHANGE THIS ARTWORK WITHOUT WRITTEN APPROVAL! Grizzly will not accept labels changed without approval. If artwork changes are required, contact us immediately at
[email protected].
INJURY/SHOCK HAZARD! Disconnect power before adjustments, maintenance, or service.
To get a new manual, call (800) 523-4777 or go to www.grizzly.com.
To reduce risk of death or serious injury, read manual BEFORE using machine. To get a new manual, call (800) 523-4777 or go to www.grizzly.com.
G0797 Machine Labels B (02/20/15)
QUILL FEED
EYE/FACE INJURY HAZARD! ENTANGLEMENT
905
Always wear ANSI-approved safety
Tie back long hair, roll glasses and face INJURY/SHOCK up long sleeves, and shield when using this HAZARD! remove loose clothing, HAZARD! machine. jewelry, or gloves to power Disconnect prevent getting caught in adjustments, before moving parts. or
Always wear ANSI-approved safety glasses and face shield when using this machine.
QUILL FEED
Stop motor to engage. Disengage when not INJURY in use. EYE/FACE Do not engage at speeds above 3000 RPM. Always wear
glasses and face HAZARD! shield when using this machine.
906
PANTONE 151 C or RAL 2005 PANTONE 109 C
PANTONE 109 C
QUILL FEED
Disengage
safety DisengageANSI-approved Engage
COLOR CODES WARNING
PANTONE 151 C or RAL 2005
CAUTION
Stop motor to engage. Disengage when not in use. Do not engage at speeds above 3000 RPM.
QUILL FEED
ENTANGLEMENT
WARNING
COPYRIGHT © GRIZZLY INDUSTRIAL, INC. FOR GRIZZLY MACHINES ONLY! DO NOT REPRODUCE OR CHANGE THIS ARTWORK WITHOUT WRITTEN APPROVAL! Grizzly will not accept labels changed without approval. If artwork changes are required, contact us immediately at
[email protected].
EYE/FACE INJURY HAZARD!
maintenance, service.
Stop motor to engage. Disengage when not in use. Do not engage at speeds above 3000 RPM.
CAUTION QUILL FEED
Engage
COLOR CODES
• Labels MUST be made of chemical-resistant material
Engage
COLOR CODES WARNING
PANTONE 151 C or RAL 2005
Stop motor to engage. CAUTION PANTONE 109 C Disengage when not in use. COPYRIGHT © GRIZZLY INDUSTRIAL, INC. Do not engage at speeds above 3000 RPM. FOR GRIZZLY MACHINES ONLY! DO NOT REPRODUCE OR CHANGE THIS COPYRIGHT ARTWORK © GRIZZLY INDUSTRIAL, INC. labels changed without approval. If WITHOUTDisengage WRITTEN APPROVAL! EngageGrizzly will not acceptFOR GRIZZLY MACHINES ONLY! DO NOT REPRODUCE OR CHANGE THIS ARTWORK artwork changes are required, contact us immediately at
[email protected]. WITHOUT WRITTEN APPROVAL! Grizzly will not accept labels changed without approval. If artwork changes are required, contact us immediately at
[email protected].
Stop motor to engage. Disengage when not in use. Do not engage at speeds above 3000 RPM. COLOR CODES
Engage
908
MODEL G0797 10" X 50" VARIABLE-SPEED COLOR CODES VERTICAL MILL w/POWER FEED & DRO
Specifications
Disengage
INJURY/SHOCK HAZARD! Disconnect power before adjustments, maintenance, or service.
service. To get a new manual, call • Size = 1:1 (800) 523-4777 or go to (unless otherwise www.grizzly.com.noted)
ENTANGLEMENT HAZARD! Tie back long hair, roll up longWARNING! sleeves, and remove loose clothing, To reduce risk of death jewelry, or gloves or serious injury,toread prevent caught in manualgetting BEFORE using moving parts. machine.
EYE/FACE INJURY HAZARD!
Always wear ANSI-approved safety glasses and face shield when using this machine.
• Labels MUST be made of chemical-resistant material
To reduce risk of death power orDisconnect serious injury, read adjustments, beforeBEFORE manual using machine. or maintenance,HAZARD!
up long sleeves, and remove loose clothing, jewelry, or gloves to prevent getting caught in moving parts.
ENTANGLEMENT HAZARD! Tie back long hair, roll up long sleeves, and remove loose clothing, jewelry, or gloves to prevent getting caught in moving parts.
902
Stop motor to engage. Disengage when not in use. Do not engage at speeds above 3000 RPM.
INJURY/SHOCK WARNING!
DisengageTie backHAZARD! Engage long hair, roll
909
EYE/FACE INJURY HAZARD!
Always wear ANSI-approved safety glasses and face shield when using this machine.
QUILL FEED
• Size = 1:1 (unless otherwise noted)
WARNING!
To get a new manual, call (800) 523-4777 or go to www.grizzly.com.
WARNING! To reduce risk of death or serious injury, read manual BEFORE using machine.
Disengage
ENTANGLEMENT HAZARD! Tie back long hair, roll up long sleeves, and remove loose clothing, jewelry, or gloves to prevent getting caught in moving parts.
grizzly.com
Engage
901
G0797
(02/20/15)
902 QUILL FEED
Stop motor to engage. Disengage when not in use. Do not engage at speeds above 3000 RPM.
G0797 Machine Labels C
G0797 Labels & Cosmetics
WARNING
PANTONE 151 C or RAL 2005
CAUTION
PANTONE 109 C
Motor: 3 HP, 220V, 3-Phase, 60 Hz To reduce risk of serious personal injury while using Full-Load Amp Draw: 7.8A machine: Longitudinal Table Travel: 30" 1. Read and understand owner’s manual before starting. Cross Table Travel: 14" 2. Always wear approved safety glasses AND face Vertical Table Travel: 15" shield. Max. Distance Spindle to Column: 27-1/2" 3. Only plug power cord into a grounded outlet. Max. Distance Spindle to Table: 19-1/4" 4. Disconnect power before setting up, adjusting, or Head Tilt: 90° Left/Right, 45° Front/Back servicing. Ram Travel: 18-1/2" 5. Tie back long hair, roll up sleeves, and DO NOT wear Spindle Travel: 5" loose clothing, gloves, or jewelry. Spindle Taper: R-8 6. Keep all guards and covers in place during operation. Spindle Speeds: Variable, 80–5440 RPM 7. Never use hands to secure workpiece to table during Drawbar: 7/16"-20 x 18-1/2" © GRIZZLY INDUSTRIAL, operation—use clamps or a vise. COPYRIGHT INC. FOR Weight: GRIZZLY2470 MACHINES OR CHANGE THIS ARTWORK lbs. ONLY! DO NOT REPRODUCE 8. Avoid positioning hands where they could slip into changed without approval. If WITHOUT WRITTEN APPROVAL! Grizzly will not accept labels rotating bits. artwork changes are required, contact us immediately at
[email protected]. 9. Never attempt to slow or stop spindle with hands or tools. 10. Always use proper feeds and speeds for operation and workpiece. 11. Never leave machine running unattended. 12. DO NOT expose to rain or use in wet locations. Date 13. Prevent unauthorized use by children or untrained S/N users; restrict access or disable machine when Mfd. in China for Grizzly unattended.
WARNING
PANTONE 151 C or RAL 2005
CAUTION
PANTONE 109 C
COPYRIGHT © GRIZZLY INDUSTRIAL, INC. FOR GRIZZLY MACHINES ONLY! DO NOT REPRODUCE OR CHANGE THIS ARTWORK WITHOUT WRITTEN APPROVAL! Grizzly will not accept labels changed without approval. If artwork changes are required, contact us immediately at
[email protected].
(02/20/15)
PANTONE 568 C
G0797 Machine Labels C
PANTONE 7527 C
COLOR CODE
GRIZZLY BEIGE
GRIZZLY GREEN
G0797
• Label is actual size • Label must be made of oil-resistant material
COPYRIGHT © GRIZZLY INDUSTRIAL, INC. FOR GRIZZLY MACHINES ONLY! DO NOT REPRODUCE OR CHANGE THIS ARTWORK WITHOUT WRITTEN APPROVAL! Grizzly will not accept labels changed without approval. If artwork changes are required, contact us immediately at
[email protected].
grizzly.com 907
G0797 Machine Labels B (02/20/15)
• Size = 1:1 (unless otherwise noted) • Labels MUST be made of chemical-resistant material
WARNING!
REF PART #
DESCRIPTION
901 902 903 904 905 906 907 908 909 910
GRIZZLY NAMEPLATE ELECTRICITY LABEL MODEL NUMBER LABEL DISCONNECT POWER LABEL ENTANGLEMENT HAZARD LABEL EYE/FACE INJURY HAZARD LABEL GRIZZLY.COM LABEL MACHINE ID LABEL READ MANUAL LABEL QUILL FEED LABEL
P0797901 P0797902 P0797903 P0797904 P0797905 P0797906 P0797907 P0797908 P0797909 P0797910
To reduce risk of death or serious injury, read manual BEFORE using machine. To get a new manual, call (800) 523-4777 or go to www.grizzly.com.
INJURY/SHOCK HAZARD! Disconnect power before adjustments, maintenance, or service.
ENTANGLEMENT HAZARD! Tie back long hair, roll up long sleeves, and remove loose clothing, jewelry, or gloves to prevent getting caught in moving parts.
Always wear ANSI-approved safety glasses and face shield when using this machine.
EYE/FACE INJURY HAZARD!
QUILL FEED
Stop motor to engage. Disengage when not in use. Do not engage at speeds above 3000 RPM. Disengage
902
Engage
QUILL FEED
Stop motor to engage. Disengage when not in use. Do not engage at speeds above 3000 RPM. Disengage
Engage
COLOR CODES WARNING
PANTONE 151 C or RAL 2005
CAUTION
PANTONE 109 C
COPYRIGHT © GRIZZLY INDUSTRIAL, INC. FOR GRIZZLY MACHINES ONLY! DO NOT REPRODUCE OR CHANGE THIS ARTWORK WITHOUT WRITTEN APPROVAL! Grizzly will not accept labels changed without approval. If artwork changes are required, contact us immediately at
[email protected].
Safety labels help reduce the risk of serious injury caused by machine hazards. If any label comes off or becomes unreadable, the owner of this machine MUST replace it in the original location before resuming operations. For replacements, contact (800) 523-4777 or www.grizzly.com. -90-
Model G0796/G0797 (Mfd. Since 3/15)
QU
